Remove/Install Side Roof Frame - Ar65.20-P-1200SR
Model 453.3
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. | AS00.00-Z-0017-01A | |
| General information on MB materials | AH98.00-P-9409-03SM | ||
| General information on body repair | AH60.00-P-0001-01FF | ||
| Remove | |||
| 1 | Remove detachable parts in area to be repaired | ||
| 2 | Cover all detachable parts remaining on vehicle with spark protection blankets | ||
| 3 | Remove side wall paneling | AR63.10-P-0110SR | |
| 4 | Remove side roof frame (1) |
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AR65.20-P-1200-01SR |
| Zinc dust paint suitable for spot welding, replaced by A 000 986 28 00 1K zinc dust paint | *BR00.45-Z-1001-07A | ||
| 5 | Prepare side roof frame (i) for installation |
|
AR65.20-P-1200-02SR |
| Zinc dust paint suitable for spot welding, replaced by A 000 986 28 00 1K zinc dust paint | *BR00.45-Z-1001-07A | ||
| Install | |||
| The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases | Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system. | AS00.00-Z-0007-01A | |
| Measures for preventing damage to components when performing electric welding and soldering work | AH60.00-P-0001-02A | ||
| 6 | Install side roof frame (1) |
MIG-MAG inert gas welder |
AR65.20-P-1200-03SR |
| Blind rivet with countersunk head 6.4x15.5 (clamping range 3 mm to 5 mm, draw-off strength min. 15.5 kN) | *BR00.45-Z-1044-13A | ||
| Blind rivet 6.5x12.5 (clamping range 2 mm to 5 mm, draw-off strength min. 19 kN) | *BR00.45-Z-1012-13A | ||
| 7 | Install side wall paneling | AR63.10-P-0110SR | |
| 8 | Clean weld joints and sheet metal flange with round wire brush |
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| 9 | Remove spark protection blankets | ||
| 10 | Clean repair area |
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| Risk of explosion
caused by paint vapors igniting. Risk of poisoning
caused by inhaling paint vapors. Prime repair area using primer filler |
No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated. | AS98.00-Z-0002-01A | |
| 11 | Notes on paintwork repairs | AH98.00-P-9408-02MCC | |
| 12 | Seal seam following repairs | AR97.10-P-4000SR | |
| Risk of explosion
caused by paint vapors igniting. Risk of poisoning
caused by inhaling paint vapors. Paint repair areas and adjacent surfaces |
No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated. | AS98.00-Z-0002-01A | |
| 13 | Notes on paintwork repairs | AH98.00-P-9408-02MCC | |
| 14 | Add cavity preserving agent | AR97.20-P-1500SR | |
| 15 | Install all detachable body components in area to be repaired |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding, replaced by A 000 986 28 00 1K zinc dust paint | A 000 986 34 42 |
| BR00.45-Z-1012-13A | Blind rivet 6.5x12.5 (clamping range 2 mm to 5 mm, draw-off strength min. 19 kN) | A 004 990 16 97 |
| BR00.45-Z-1044-13A | Blind rivet with countersunk head 6.4x15.5 (clamping range 3 mm to 5 mm, draw-off strength min. 15.5 kN) | A 000 991 83 32 |