Replace TAILLAMP Mount - Ar64.20-P-1063SR
Model 453
Shown on Model 453.3
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. | AS00.00-Z-0017-01A | |
| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | AS00.00-Z-0010-01A | |
| General information on MB materials | AH98.00-P-9409-03SM | ||
| General information on body repair | AH60.00-P-0001-01FF | ||
| Remove | |||
| 1 | Remove detachable parts in area to be repaired | ||
| 2 | Cover all detachable parts remaining on vehicle with spark protection blankets | ||
| 3 | Remove side wall paneling | Model 453.0/3 | AR63.10-P-0110SR |
| Model 453.4 | AR63.10-P-0110SRC | ||
| 4 | Remove roof paneling | Only when removing complete taillamp mount (1) Model 453.0 with code E23 (solid roof) |
AR65.10-P-1000SRA |
| 5 | Separate taillamp mount (1) | Round wire brush Body power jigsaw Spot weld milling machine Wet/dry vacuum cleaner |
AR64.20-P-1063-01SR |
| Zinc dust paint suitable for spot welding, replaced by A 000 986 28 00 1K zinc dust paint | *BR00.45-Z-1001-07A | ||
| 6 | Prepare taillamp mount (1) for installation | Round wire brush Body power jigsaw Wet/dry vacuum cleaner |
AR64.20-P-1063-02SR |
| Zinc dust paint suitable for spot welding, replaced by A 000 986 28 00 1K zinc dust paint | *BR00.45-Z-1001-07A | ||
| Install | |||
| Risk of poisoning caused by inhaling vapors or swallowing adhesive. Risk of injury caused by adhesive coming into contact with skin and eyes | Wear respiratory protection, protective gloves and safety glasses. Pour adhesive into suitable and appropriately marked containers only. | AS00.00-Z-0016-01A | |
| The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases | Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system. | AS00.00-Z-0007-01A | |
| Measures for preventing damage to vehicles or components when performing electric welding work | AH00.00-P-0005-01FF | ||
| General information on body repair | AH60.00-P-0001-01FF | ||
| 7 | Install taillamp mount (1) | AR64.20-P-1063-03SR | |
| 000 588 01 84 00 Welder | WS60.00-P-0021 K | ||
| 000 588 02 84 00 Welder | Round wire brush |
WS60.00-P-0022K | |
| 8 | Install side wall paneling | Model 453.0/3 | AR63.10-P-0110SR |
| Model 453.4 | AR63.10-P-0110SRC | ||
| 9 | Install roof paneling | Only when removing complete taillamp mount (1) Model 453.0 with code E23 (solid roof) |
AR65.10-P-1000SRA |
| 10 | Clean weld joints and sheet metal flange with round wire brush | Round wire brush |
|
| 11 | Remove spark protection blankets | ||
| 12 | Clean repair area | Wet/dry vacuum cleaner |
|
| Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors. | No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated. | AS98.00-Z-0002-01A | |
| 13 | Prime repair area using primer filler Notes on paintwork repairs | AH98.00-P-9408-02MCC | |
| 14 | Seal seam following repairs | AR97.10-P-4000SR | |
| Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors. | No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated. | AS98.00-Z-0002-01A | |
| 15 | Paint repair areas and adjacent surfaces Notes on paintwork repairs | AH98.00-P-9408-02MCC | |
| 16 | Add cavity preserving agent | AR97.20-P-1500SR | |
| 17 | Install all detachable body components in area to be repaired |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding, replaced by A 000 986 28 00 1 K zinc dust paint | A 000 986 34 42 |