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Home >> Smart >> 2017 >> Fortwo Electric Drive, 2D Convertible >> Repair and Diagnosis >> Collision >> Body Panels >> Rear Wall & Rear End - 453 Chassis >> Testing & Repair >> Cut Off TAILLAMP Mount - Ar64.20-P-1063-01SR

Cut Off TAILLAMP Mount - Ar64.20-P-1063-01SR

MODEL 453 

  1. Mark separating point on taillamp mount (1) and cut (areas XX).

    IMPORTANT Separating point of area XX for replacing part taillamp mount (1).

    Fig 1: Locating Areas A, B, C, D, E, F, G, H, I, J, K, L & XX
    G12096002Courtesy of MERCEDES-BENZ USA
  2. Expose spot weld on taillamp mount (1) and cut (areas A, B, C, D, E, F, G, H, I, J, K and L).

    IMPORTANT Cut out spot welds through two panel thicknesses (areas H, I and J).

  3. Expose MIG solder seam on taillamp mount (1) and grind off (area M).
  4. Heat taillamp mount (1) in crosshatched areas with heat gun.

    IMPORTANT Cross-hatched areas are bonded.

  5. Remove tail amp mount (1).

    Shown on MODEL 453.3 

  6. Grind mating surfaces down to bare metal in the cross-hatched inner C-pillar sidewall.

    IMPORTANT Sand down spot weld flanges to bare metal on both sides.

  7. Remove shavings using wet/dry vacuum cleaner.
  8. Coat insides of spot weld flanges with zinc dust paint.
    G12096003Courtesy of MERCEDES-BENZ USA