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Adjust Liftgate - AR72.20-P-0002SRC

MODEL 453.4 

G12096264
  Risk of injury  caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof. No parts of the body or limbs should be within the operating area when the components are moving. AS00.00-Z-0011-01A
INSPECT Check     
1 Check whether liftgate (1) can be closed easily and the gap dimensions are within the tolerance range   AR60.00-P-0700-01SR
    Soft top to liftgate *BE60.00-P-1032-01CA 
    Bumper to lower liftgate *BE60.00-P-1024-01CA 
    Taillamp panel to liftgate *BE60.00-P-1023-01CA 
    SPECIAL TOOL Feeler gauge Figure
REMOVING Remove     
2 Remove check straps (2) from side lock strikers (3)   AR72.20-P-2571SRA 
3 Remove paneling over side lock strikers (3)   AR68.30-P-4700SRC
4 Remove side lock strikers (3)    
  Adjust     
5 Loosen bolts (4) of hinges (5) IMPORTANT It must be possible to move the liftgate (1).  
6 Align liftgate (1) and tighten bolts (4)   AR60.00-P-0700-01SR
    Soft top to liftgate *BE60.00-P-1032-01CA 
    Bumper to lower liftgate *BE60.00-P-1024-01CA 
    Taillamp panel to liftgate *BE60.00-P-1023-01CA 
    TORQUE SPECIFICATION Screw/bolt/nut, liftgate hinge to liftgate *BA72.20-P-1002-03SR 
    SPECIAL TOOL Feeler gauge Figure
7 Loosen nuts (6) of hinges (5) IMPORTANT It must be possible to move the liftgate (1).  
8 Align liftgate (1) and tighten nuts (6)   AR60.00-P-0700-01SR
    Soft top to liftgate *BE60.00-P-1032-01CA 
    Bumper to lower liftgate *BE60.00-P-1024-01CA 
    Taillamp panel to liftgate *BE60.00-P-1023-01CA 
    IMPORTANT Screw/bolt/nut, liftgate hinge to rear center section *BA72.20-P-1005-03SR 
    SPECIAL TOOL Feeler gauge Figure
INSTALLING Install     
9 Install side lock strikers (3) IMPORTANT Do not yet tighten bolts of side lock strikers (3).  
10 Install check straps (2) on side lock strikers (3)   AR72.20-P-2571SRA 
  Adjust     
11 Adjust transition of liftgate (1) to edges of taillamp covers and sideways motion of lock strikers (3) IMPORTANT The transition must be flush.  
INSTALLING Install     
12 Tighten bolts of side lock strikers (3)    
13 Install paneling over side lock strikers (3)   AR68.30-P-4700SRC
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number Designation Model 453.4
BE60.00-P-1023-01CA Taillamp panel to liftgate Dimension "T" mm 4, 5 (±1, 5)
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number Designation Model 453.4
BE60.00-P-1024-01CA Bumper to lower liftgate Dimension "U" mm 5 (±2)
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number Designation Model 453.4
BE60.00-P-1032-01CA Soft top to liftgate Dimension "V4" mm 8 (±2)
LIFTGATE

Number Designation Model 453.4
BA72.20-P-1002-03SR Screw/bolt/nut, liftgate hinge to liftgate Nm 21
LIFTGATE

Number Designation Model 453.4
BA72.20-P-1005-03SR Screw/bolt/nut, liftgate hinge to rear center section Nm 21
Fig 1: Identifying Feeler Gauge (129 589 03 21 00)
G11129185