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Gap Dimensions On Hoods, Doors And Lids - AR60.00-P-0700-01SR

MODEL 453.0/3/4 

TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number Designation Model 453.4 Model 453.0
BE60.00-P-1002-01CA Bumper to maintenance flap Dimension "A" mm 3 (± 2) 3 (± 2)
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number Designation Model 453.3
BE60.00-P-1002-01CA Bumper to maintenance flap Dimension "A" mm 3 (± 2)
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number Designation Model 453.4 Model 453.3
BE60.00-P-1003-01CA Bumper to lower maintenance flap on side Dimension "B" mm 3 (± 2) 3 (± 2)
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number Designation Model 453.4 Model 453.0
BE60.00-P-1004-01CA Bumper to headlamp Dimension "C" mm 1, 5 (± 1) 1, 5 (± 1)
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number Designation Model 453.3
BE60.00-P-1004-01CA Bumper to headlamp Dimension "C" mm 1, 5 (± 1)
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number Designation Model 453.4 Model 453.0
BE60.00-P-1005-01CA Bumper to fender Dimension "D" mm 0 (± 0, 5) 0 (± 0, 5)
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number Designation Model 453.3
BE60.00-P-1005-01CA Bumper to fender Dimension "D" mm 0 (± 0, 5)
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number Designation Model 453.4 Model 453.0
BE60.00-P-1006-01CA Headlamp to maintenance flap Dimension "E" mm 3 (± 2) 3 (± 2)
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number Designation Model 453.3
BE60.00-P-1006-01CA Headlamp to maintenance flap Dimension "E" mm 3 (± 2)
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number Designation Model 453.4 Model 453.0
BE60.00-P-1007-01CA Fender to maintenance flap Dimension "F" mm 4 (± 2) 4 (± 2)
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number Designation Model 453.3
BE60.00-P-1007-01CA Fender to maintenance flap Dimension "F" mm 4 (± 2)
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number Designation Model 453.4 Model 453.0
BE60.00-P-1008-01CA Fender to A-pillar Dimension "G" mm 3 (± 1) 3 (± 1)
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number Designation Model 453.3
BE60.00-P-1008-01CA Fender to A-pillar Dimension "G" mm 3 (± 1)
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number Designation Model 453.4 Model 453.3
BE60.00-P-1009-01CA Front door to A-pillar Dimension "H1" mm 9 (± 1, 5) 9 (± 1, 5)
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number Designation Model 453.0
BE60.00-P-1010-01CA Windshield to A-pillar Dimension "H2" mm 3 (± 1, 5)
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number Designation Model 453.0
BE60.00-P-1011-01CA Windshield to roof paneling Dimension "H3" mm 3 (± 1, 5)
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number Designation Model 453.4 Model 453.3
BE60.00-P-1012-01CA Fender to front door Dimension "I1" mm 6 (± 1) 6 (± 1)
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number Designation Model 453.0
BE60.00-P-1013-01CA Front door to rear door Dimension "I2" mm 4 (± 1, 5)
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number Designation Model 453.4 Model 453.3
BE60.00-P-1014-01CA Front door to longitudinal member Dimension "J" mm 6 (± 1, 5) 6 (± 1, 5)
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number Designation Model 453.4 Model 453.3
BE60.00-P-1015-01CA Front door to sidewall paneling Dimension "K" mm 6 (± 1, 5) 6 (± 1, 5)
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number Designation Model 453.4 Model 453.3
BE60.00-P-1016-01CA Front door to door handle Dimension "L" mm 3 (± 1) 3 (± 1)
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number Designation Model 453.4 Model 453.3
BE60.00-P-1017-01CA Front door side window to sidewall paneling Dimension "M" mm 9 (± 1, 5) 9 (± 1, 5)
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number Designation Model 453.3
BE60.00-P-1018-01CA Rear window to rear spoiler Dimension "N" mm 3, 5 (± 2)
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number Designation Model 453.0 Model 453.3
BE60.00-P-1019-01CA Rear spoiler to side spoiler Dimension "O" mm 4 (± 1) 4 (± 1)
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number Designation Model 453.0 Model 453.3
BE60.00-P-1020-01CA Side spoiler to rear window Dimension "P" mm 3 (± 1) 3 (± 1)
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number Designation Model 453.0 Model 453.3
BE60.00-P-1021-01CA Side spoiler to sidewall paneling Dimension "Q" mm 4 (± 1, 5) 4 (± 1, 5)
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number Designation Model 453.3
BE60.00-P-1022-01CA Rear window to liftgate Dimension "S" mm 4, 5 (± 1, 5)
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number Designation Model 453.4 Model 453.0
BE60.00-P-1023-01CA Taillamp panel to liftgate Dimension "T" mm 4, 5 (± 1, 5) 4, 5 (± 1, 5)
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number Designation Model 453.3
BE60.00-P-1023-01CA Taillamp panel to liftgate Dimension "T" mm 4, 5 (± 1, 5)
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number Designation Model 453.4 Model 453.3
BE60.00-P-1024-01CA Bumper to lower liftgate Dimension "U" mm 5 (± 2) 5 (± 2)
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number Designation Model 453.4 Model 453.0
BE60.00-P-1025-01CA Bumper to sidewall paneling Dimension "W" mm 1 (± 0, 5) 1 (± 0, 5)
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number Designation Model 453.3
BE60.00-P-1025-01CA Bumper to sidewall paneling Dimension "W" mm 1 (± 0, 5)
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number Designation Model 453.4 Model 453.0
BE60.00-P-1026-01CA Taillamp panel to taillamp Dimension "X" mm 1 (± 1) 1 (± 1)
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number Designation Model 453.3
BE60.00-P-1026-01CA Taillamp panel to taillamp Dimension "X" mm 1 (± 1)
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number Designation Model 453.4 Model 453.0
BE60.00-P-1027-01CA Upper fuel filler flap to sidewall paneling Dimension "Y" mm 2, 5 (± 1) 2, 5 (± 1)
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number Designation Model 453.3
BE60.00-P-1027-01CA Upper fuel filler flap to sidewall paneling Dimension "Y" mm 2, 5 (± 1)
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number Designation Model 453.4 Model 453.0
BE60.00-P-1028-01CA Side fuel filler flap to sidewall paneling Dimension "Z" mm 2, 5 (± 1) 2, 5 (± 1)
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number Designation Model 453.3
BE60.00-P-1028-01CA Side fuel filler flap to sidewall paneling Dimension "Z" mm 2, 5 (± 1)
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number Designation Model 453.4
BE60.00-P-1029-01CA Soft top to front roof paneling Dimension "V1" mm 6 (± 1, 5)
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number Designation Model 453.4
BE60.00-P-1030-01CA Roof frame strut to B-pillar Dimension "V2" mm 8 (± 2)
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number Designation Model 453.4
BE60.00-P-1031-01CA Soft top to B-pillar Dimension "V3" mm 8 (± 2)
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number Designation Model 453.4
BE60.00-P-1032-01CA Soft top to liftgate Dimension "V4" mm 8 (± 2)
G12094321Courtesy of MERCEDES-BENZ USA

Model 453.0 

G12094322Courtesy of MERCEDES-BENZ USA

Model 453.0 

G12094323Courtesy of MERCEDES-BENZ USA

Model 453.3 

G12094324Courtesy of MERCEDES-BENZ USA

Model 453.3 

G12094325Courtesy of MERCEDES-BENZ USA

Model 453.4 

G12094326Courtesy of MERCEDES-BENZ USA
  1. Check gap dimensions with SPECIAL TOOL feeler gauge as per sketches.

IMPORTANT Adjust assembly parts as per sketches. The gap should not run wedge-shaped or be too narrow at points. Deviations from parallel gap should be max. 1 mm over the entire length. If the inside clearance is too large or too small, the movable body parts must be centered accordingly. The reference measurements apply only for repair work on vehicles damaged in accidents.

Model 453.4 

G12094327Courtesy of MERCEDES-BENZ USA