LEMON Manuals: Even more car manuals for everyone
Home >> Smart >> 2015 >> Fortwo Electric Drive, 2D Convertible >> Repair and Diagnosis >> Suspension >> Wheels & Tire System >> Wheels, Chassis Alignment Check - 451 Chassis >> Retrofitting & Conversion >> Retrofit BRABUS light alloy wheels - AN40.10-P-0002MCU

Retrofit BRABUS light alloy wheels - AN40.10-P-0002MCU

MODEL 451.3/4 (except 451.391/491) up to 19.3.12 

with CODE (I01) Air conditioning Plus 

with CODE (V26) Power steering, EPS (FFO) 

Fig 1: Checking BRABUS Top Part Cutting Edge Dimension
G10977863Courtesy of MERCEDES-BENZ USA

Dimensions: 

Fig 2: Identifying BRABUS Top Part, Rear CBS, BRABUS Light Alloy Wheel And Fender Liner
G10977864Courtesy of MERCEDES-BENZ USA
REMOVING Removing     
1 Remove wheels   AR40.10-P-1100MCU 
INSTALLING Install     
    IMPORTANT Retrofitting BRABUS (3) light alloy wheels is only permitted when the BRABUS parts listed in the following have been installed.  
2 Retrofit BRABUS muffler   AN49.10-P-1003MCU
3 Retrofit BRABUS rear apron   AN88.20-P-0001MCU
4 Retrofit BRABUS front spoiler   AN88.50-P-0004MCC
5 Install side skirts, Brabus   AN88.80-P-0010MCC
6 Install Brabus sport suspension   AN32.20-P-0002MCC
7 Mount tire on BRABUS rim IMPORTANT The valve, sleeve, sealing ring and nut are available in a repair kit and should always be replaced. AR40.10-P-1030MCU 
8 Install BRABUS light alloy wheels (3)   AR40.10-P-1100MCU 
9 Mark the cut edge (arrow A) corresponding to dimensions (a and b) on BRABUS top part (1) IMPORTANT Starting from the first attachment point (arrow B) dimension (a) is measured on the BRABUS top part (1) to the rear. Round off the cut edge (arrow A) slightly in the area of the corners.  
DANGER Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.
AS00.00-Z-0017-01A
DANGER Risk of injury  caused by slipping when inserting blade in the multicutter and by glass splinters when cutting out bonded windows Always interrupt air supply or power supply before inserting or removing blade.
Wear protective gloves and safety glasses.
AS67.00-Z-0001-01A
10 Cut out the cutout along the cut edge (arrow A) NOTES Do not grind down the primer for the BRABUS attachment part (1). Otherwise the BRABUS attachment part (1) will have to be replaced.
IMPORTANT Deburr cut edge (arrow A) with abrasive paper.
Window glazing device, FSC 1.6
 
 
11 Position the BRABUS top part (1) on the CBS rear end (2) and align    
12 Transfer the cutout made in the BRABUS attachment part (1) to the CBS rear end (2)    
13 Remove BRABUS top part (1) from the CBS rear end (2)    
DANGER Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.
AS00.00-Z-0017-01A
DANGER Risk of injury  caused by slipping when inserting blade in the multicutter and by glass splinters when cutting out bonded windows Always interrupt air supply or power supply before inserting or removing blade.
Wear protective gloves and safety glasses.
AS67.00-Z-0001-01A
14 Cut out the cutout along the marking (arrow C) on the CBS rear end (2) NOTES Do not damage the fender liner (4). Otherwise it must be replaced.
Window glazing device, FSC 1.6
 
 
15 Install BRABUS top parts (1) on CBS rear end (2)   AN88.10-P-0006MCC
16 Attach information label on BRABUS tire pressure to the right B-pillar    
PARTS ORDERING NOTES

Part no. Designation Quantity
DG 58 Information label on BRABUS tire pressure 1
DG 98 Rear fender flares 1
DG 40 BRABUS disk wheel 4