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Home >> Smart >> 2015 >> Fortwo Electric Drive, 2D Convertible >> Repair and Diagnosis >> Heating, Ventilation & A/C (HVAC) >> HVAC Control Systems >> Climate Control - 451 Chassis >> Testing & Repair >> Remove/install interior compartment expansion valve - AR83.55-P-5522MEV

Remove/install interior compartment expansion valve - AR83.55-P-5522MEV

ENGINE 780.009 in MODEL 451.391/491 

ENGINE 780.993 in MODEL 451.390/392/490/492 

MODEL 451.391/491 

Fig 1: Identifying Interior Compartment Expansion Valve Remove/Install Components - Model 451.391/491
G10979083Courtesy of MERCEDES-BENZ USA

MODEL 451.390/392/490/492 

Fig 2: Identifying Interior Compartment Expansion Valve Remove/Install Components - Model 451.390/392/490/492
G10979084NOTESREMOVINGINSTALLINGREFER TO CAPACITIES & SPECIFICATIONSNOTESINSTALLATION IMPORTANTTORQUE SPECIFICATIONNOTESREFER TO CAPACITIES & SPECIFICATIONSINSTALLATION IMPORTANTCourtesy of MERCEDES-BENZ USA
NOTES Information on preventing damage to electronic components due to electrostatic discharge   AH54.00-P-0001-01A
REMOVINGINSTALLING Remove/install     
1 Remove refrigerant line (1) ENGINE 780.009 in MODEL 451.391/491 AR83.30-P-7817MEV 
    ENGINE 780.993 in MODEL
451.390/392/490/492
AR83.30-P-7817MEX 
2 Pull front suction line refrigerant line (2) forwards out of electric expansion valve (interior) (Y19/1) and push to one side    
REFER TO CAPACITIES & SPECIFICATIONS Compressor oils (specification 362.0) NOTES Close off openings in front intake line refrigerant line (2) and electric expansion valve (interior) (Y19/1) with suitable stop plugs. Otherwise penetrating dirt and moisture damage components that are connected to the refrigerant circuit.
INSTALLATION IMPORTANT Replace sealing ring at intake line refrigerant line (2) and moisten with compressor oil when inserting.
MB 362.0 compressor oil A 001 989 08 03
3.1 Open clip (4) and expose and disconnect electrical connector (3) ENGINE 780.009 in MODEL 451.391/491  
3.2 Release and disconnect electrical connector (6) ENGINE 780.993 in MODEL 451.390/392/490/492  
4 Remove bolts (5) TORQUE SPECIFICATION Bolt, expansion valve to vaporizer tube *BA83.30-P-1003-01L 
5 Disconnect electric expansion valve (interior) (Y19/1) from evaporator from the front and remove NOTES Close off openings at the evaporator connection lines and the electric expansion valve (interior) (Y19/1) with suitable stop plugs.
Otherwise penetrating dirt and moisture damage components that are connected to the refrigerant circuit.
 
6 Remove sealing rings at evaporator connection lines    
REFER TO CAPACITIES & SPECIFICATIONS Compressor oils (specification 362.0) INSTALLATION IMPORTANT Replace seal rings at evaporator connecting lines and moisten with compressor fluid when inserting. MB 362.0 compressor oil A 001 989 08 03
7 Install in the reverse order    
AIR CONDITIONING

Number Designation MODEL 451.3/4 except 451.390/490 MODEL 451.390/490
BA83.30-P-1003-01L Bolt, expansion valve to vaporizer tube Nm 6 6