LEMON Manuals: Even more car manuals for everyone
Home >> Smart >> 2015 >> Fortwo Electric Drive, 2D Convertible >> Repair and Diagnosis >> General Information >> OEM General Information >> Overall Vehicle - 451 Chassis >> Maintenance >> Render new vehicles, which were immobilized operational - AP00.70-P-1001ZZ

Render new vehicles, which were immobilized operational - AP00.70-P-1001ZZ

MODEL 164, 166, 169, 171, 172, 176, 199, 203.7, 204, 207, 209, 211, 212, 216, 218, 219, 221, 230, 231, 240, 245, 246, 251, 451, 461, 463 

INSPECT Check     
1 Perform delivery inspection    
2 Check battery    
REFER TO TESTING & REPAIR   MODEL 451.3/4 AR54.10-P-1129MCC
REFER TO TESTING & REPAIR   MODEL 164, 166, 169, 171, 172, 176, 199, 203.7, 204, 207, 209, 211, 212, 216, 218, 219, 221, 230, 231, 240, 245, 246, 251, 461, 463 AR54.10-P-1129-01A
    IMPORTANT Battery test and adjustment values.  
    Battery capacity 12 Ah *BE54.10-P-1001-01A 
    Battery capacity 30 Ah *BE54.10-P-1002-01A 
    Battery capacity 35 Ah *BE54.10-P-1003-01A 
    Battery capacity 42 Ah *BE54.10-P-1004-01A 
    Battery capacity 46 Ah *BE54.10-P-1005-01A 
    Battery capacity 60 Ah *BE54.10-P-1006-01A 
    Battery capacity 60 Ah *BE54.10-P-1007-01A 
    Battery capacity 61 Ah *BE54.10-P-1008-01A 
    Battery capacity 62 Ah *BE54.10-P-1009-01A 
    Battery capacity 70 Ah *BE54.10-P-1010-01A 
    Battery capacity 74 Ah *BE54.10-P-1011-01A 
    Battery capacity 80Ah *BE54.10-P-1012-01A 
    Battery capacity 84Ah *BE54.10-P-1013-01A 
    Battery capacity 90Ah VRLA *BE54.10-P-1014-01A 
    Battery capacity 95Ah VRLA *BE54.10-P-1015-01A 
    Battery capacity 100 Ah *BE54.10-P-1016-01A 
3 Vent stationary heater and top up coolant Vehicles with stationary heater  
4 Check fluid level of engine cooling system, correct if necessary and check corrosion protection and antifreeze, correct if necessary MODEL 203.706/718/730/735/740/741/742/743/745/746/747/764 with ENGINE 111, 112, 271, 611, 612
MODEL 209 with ENGINE 156.9
MODEL 209.308/316/320/341/342/343/354/356/361/365/375/376/420/441/442/454/456/461/465/475/476
MODEL 211.004/006/007/008/016/020/022/023/024/026/028/029/041/042/052/054/056/057/061/065/070/072/076/077/080/082/083/084/087/089/090/092/206/207/208/216/220/222/223/226/241/242/252/254/256/257/261/265/270/272/276/277/280/282/283/284/287/289/290/292/606/608/616/620
MODEL 230 with ENGINE 112, 113		 AP20.00-P-2010Z
    MODEL 199 with ENGINE 155 AP20.00-P-2010SLR
    MODEL 169.090 with ENGINE 780.991 AP20.00-P-2010PIT
    MODEL 203.7 with ENGINE 272
MODEL 203.7 with ENGINE 646		 AP20.00-P-2010PM
    MODEL 209 with ENGINE 273
MODEL 230 with ENGINE 156, 272, 273		 AP20.00-P-2010RX
    MODEL 230.476 with ENGINE 275.951
MODEL 230.477 with ENGINE 275.954
MODEL 230.479 with ENGINE 275.981
MODEL 230.479 with ENGINE 275.983
with CODE P99 (Special model "AMG Black Series")
MODEL 240.077/079/177/179 with ENGINE 285.980
MODEL 240.078/178 with ENGINE 285.950		 AP20.00-P-2010H
    MODEL 451.3/4 with ENGINE 132.9, 660.9 without CODE 494 (US version) AP20.00-P-2010MCC
    MODEL 451.3/4 with ENGINE 132.910 with CODE 494 (US version) AP20.00-P-2010MCU
    MODEL 463.206/240/241/247/248/249/254 with ENGINE 113.962
MODEL 463.209/232/233/244/245/250 with
ENGINE 112.945
MODEL 463.241/243/246 with ENGINE 113.982
MODEL 463.270/271 with ENGINE 113.993		 AP20.00-P-2010GA
    MODEL 461 with ENGINE 642
MODEL 463 with ENGINE 273, 642		 AP20.00-P-2010GY
    MODEL 461.217/219/227/229/238/239/249/266/267, 463.204/220/221/224/225 with ENGINE 102
MODEL 461.302/331/332/342/345 with ENGINE 612.966
MODEL 461.321/322/323/326/327/328/329/335/336/337/338/341/365/366/367/368/401/402/403/404/405/450/451/452/454/455/456/458/459,
463.304/324/325 with ENGINE 602
MODEL 463.207/227/228 with ENGINE 103
MODEL 463.208/230/231 with ENGINE 104
MODEL 463.228 with ENGINE 117
MODEL 463.300/307/320/321/327/328 with ENGINE 603
MODEL 463.308/330/331 with ENGINE 606
MODEL 463.309/332/333 with ENGINE 628.962
MODEL 463.322/323 with ENGINE 612.965		 AP20.00-P-2010G
    MODEL 451.391/491 with ENGINE 780.009 without CODE 494 (US version) AP20.00-P-2010MEV
DANGER Risk of accident  from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running. Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. AS00.00-Z-0005-01A
5 Start engine Except MODEL 169.090, Except MODEL 451.39/49  
    IMPORTANT Allow to run at idle speed until oil pressure is built up.  
6 Check refrigerant level of air conditioning system MODEL 461 with CODE H02 (Air-conditioning system)
MODEL 463 with CODE H02 (Air-conditioning system)		 AP83.30-P-8312G
7 Move the pull switch of the hydropneumatic suspension into position N and allow the engine to run at increased idle speed until the vehicle has reached its normal level MODEL 164, 166, 169, 171, 172, 176, 203.7, 204, 207, 209, 211, 212, 216, 218, 219, 221, 230, 231, 240, 245, 246, 251
with CODE 215 (Hydropneumatic suspension
with automatic level lowering device and controlled damping)
MODEL 164, 166, 169, 171, 172, 176, 203.7, 204, 207, 209, 211, 212, 216, 218, 219, 221, 230, 231, 240, 245, 246, 251
with CODE 487 (All-round hydropneumatic suspension)		  
8 Brake testing on test stand MODEL 164, 166, 169, 171, 172, 176, 199, 203.7, 204, 207, 209, 211, 212, 216, 218, 219, 221, 230, 231, 240, 245 (except 245.286), 246, 251 AP42.00-P-4290BA
    MODEL 245.286 with ENGINE 780.991 AP42.00-P-4290FZ
    MODEL 451.3/4 AP42.00-P-4290MCC
    MODEL 461
MODEL 463		 AP42.00-P-4290G
9 Check brake disks for signs of corrosion IMPORTANT For vehicles which were parked for more than 6 months.  
10 Replace brake fluid MODEL 164, 166 AP42.00-P-4280GZ
    MODEL 169 AP42.00-P-4280AK
    MODEL 245 (except 245.286)
MODEL 245.286 with ENGINE 780.991		 AP42.00-P-4280FZ
    MODEL 171, 172, 231 AP42.00-P-4280V
    MODEL 199 AP42.00-P-4280SLR
    MODEL 203.7, 209 AP42.00-P-4280BP
    MODEL 204 AP42.00-P-4280CW
    MODEL 204, 207, 212, 218 AP42.00-P-4280EW
    MODEL 211, 219 with Adaptive Brake (ABR) AP42.00-P-4280T
    MODEL 211, 219 with Sensotronic Brake Control (SBC) AP42.00-P-4280R
    MODEL 216 AP42.00-P-4280SX
    MODEL 221.0/1  
    MODEL 230.479 with CODE P99 (Special model "AMG Black Series") AP42.00-P-4280RBS
    MODEL 240.077/078/079/177/178/179 AP42.00-P-4281H
    MODEL 251 AP42.00-P-4280RT
    MODEL 451.3/4 AP42.00-P-4280MCC
    MODEL 461 AP42.50-P-4280G
    MODEL 463
without CODE 979 (Special protection version)
MODEL 463.236/248
with CODE 979 (Special protection version)		 AP42.00-P-4280GS
    IMPORTANT For vehicles which were parked for more than 6 months.  
11 Remove transport film    
NOTES Notes on paintwork, decorative and detachable components   AH98.00-P-9019-01Z
IMPORTANT Notes on transportation sheeting   AH97.20-P-9409-03A
REFER TO TESTING & REPAIR   MODEL 203.7, 204, 209, 211, 212, 230, 240 with CODE 524 (Paint protection) AR97.20-P-4000A
REFER TO TESTING & REPAIR   MODEL 164, 251 AR97.20-P-4000GZ
REFER TO TESTING & REPAIR   MODEL 166 AR97.20-P-4000GQ
REFER TO TESTING & REPAIR   MODEL 169, 245.2 AR97.20-P-4000AK
REFER TO TESTING & REPAIR   MODEL 171 AR97.20-P-4000V
REFER TO TESTING & REPAIR   MODEL 204 AR97.20-P-4000CW
REFER TO TESTING & REPAIR   MODEL 216, 221 AR97.20-P-4000SX
REFER TO TESTING & REPAIR   MODEL 219 AR97.20-P-4000Y
12 Wash and dry the vehicle    
13 Remove drips and rough residues from paintwork, windows and trim MODEL 164, 166, 169, 171, 172, 176, 199, 203.7, 204, 207, 209, 211, 212, 216, 218, 219, 221, 230, 231, 240, 245, 246, 251, 461, 463 With high-gloss varnish paintwork AP98.00-P-0635A
    MODEL 164, 166, 169, 171, 172, 176, 199, 203.7, 204, 207, 209, 211, 212, 216, 218, 219, 221, 230, 231, 240, 245, 246, 251, 461, 463 with matt paintwork
MODEL 451		 AP98.00-P-0635RQ
    IMPORTANT
Vehicles with code (306) Activated charcoal filter:
Cover inside of air inlet grille on engine hood.		 AP98.00-P-0635SM
TEST AND ADJUSTMENT VALUES FOR BATTERY

Number Designation MODEL ALL
BE54.10-P-1001-01A Battery capacity 12 Ah Cold cranking amps As per EN A 170
TEST AND ADJUSTMENT VALUES FOR BATTERY

Number Designation MODEL ALL
BE54.10-P-1002-01A Battery capacity 30 Ah Battery test at 20 °C Acid density kg/dm3 ≥1, 24
Maximum permissible difference between individual battery cells kg/dm3 0, 04
Load current A 90
Load time s 10
Voltage V ≈10
Cold test current As per EN A 540
TEST AND ADJUSTMENT VALUES FOR BATTERY

Number Designation MODEL ALL
BE54.10-P-1003-01A Battery capacity 35 Ah Battery test at 20 °C Acid density kg/dm3 ≥1, 24
Maximum permissible difference between individual battery cells kg/dm3 0, 04
Load current A 100
Load time s 10
Voltage V ≈10
Cold test current As per EN A 520
TEST AND ADJUSTMENT VALUES FOR BATTERY

Number Designation MODEL ALL
BE54.10-P-1004-01A Battery capacity 42 Ah Cold test current As per EN A 340
TEST AND ADJUSTMENT VALUES FOR BATTERY

Number Designation MODEL ALL
BE54.10-P-1005-01A Battery capacity 46 Ah Battery test at 20 °C Acid density kg/dm3 ≥1, 24
Maximum permissible difference between individual battery cells kg/dm3 0, 04
Load current A 140
Load time s 10
Voltage V ≈10
Cold test current As per EN A 420
TEST AND ADJUSTMENT VALUES FOR BATTERY

Number Designation MODEL ALL
BE54.10-P-1006-01A Battery capacity 60 Ah Cold test current As per EN A 680
TEST AND ADJUSTMENT VALUES FOR BATTERY

Number Designation MODEL ALL
BE54.10-P-1007-01A Battery capacity 60 Ah Cold test current As per EN A 510
TEST AND ADJUSTMENT VALUES FOR BATTERY

Number Designation MODEL ALL
BE54.10-P-1008-01A Battery capacity 61 Ah Cold test current As per EN A 540
TEST AND ADJUSTMENT VALUES FOR BATTERY

Number Designation MODEL ALL
BE54.10-P-1009-01A Battery capacity 62 Ah Battery test at 20 °C Acid density kg/dm3 ≥1, 24
Maximum permissible difference between individual battery cells kg/dm3 0, 04
Load current A 190
Load time s 10
Voltage V ≈10
Cold test current As per EN A 480
TEST AND ADJUSTMENT VALUES FOR BATTERY

Number Designation MODEL ALL
BE54.10-P-1010-01A Battery capacity 70 Ah Cold test current As per EN A 760
TEST AND ADJUSTMENT VALUES FOR BATTERY

Number Designation MODEL ALL
BE54.10-P-1011-01A Battery capacity 74 Ah Battery test at 20 °C Acid density kg/dm3 ≥1, 24
Maximum permissible difference between individual battery cells kg/dm3 0, 04
Load current A 265
Load time s 10
Voltage V ≈10
Cold test current As per EN A 680
TEST AND ADJUSTMENT VALUES FOR BATTERY

Number Designation MODEL ALL
BE54.10-P-1012-01A Battery capacity 80Ah Cold test current As per EN A 800
TEST AND ADJUSTMENT VALUES FOR BATTERY

Number Designation MODEL ALL
BE54.10-P-1013-01A Battery capacity 84Ah Cold test current As per EN A 700
TEST AND ADJUSTMENT VALUES FOR BATTERY

Number Designation MODEL ALL
BE54.10-P-1014-01A Battery capacity 90Ah VRLA Cold test current As per EN A 950
TEST AND ADJUSTMENT VALUES FOR BATTERY

Number Designation MODEL ALL
BE54.10-P-1015-01A Battery capacity 95Ah Cold test current As per EN A VRLA 850
TEST AND ADJUSTMENT VALUES FOR BATTERY

Number Designation MODEL ALL
BE54.10-P-1016-01A Battery capacity 100 Ah Battery test at 20 °C Acid density kg/dm3 1, 24
Maximum permissible difference between individual battery cells kg/dm3 0, 04
Load current A 300
Load time s 10
Voltage V ≈10
Cold test current As per EN A 760
scientia non olet · About LEMON Manuals