Remove/install oil-water heat exchanger - AR18.30-P-6840CD
WARNING: This page does not describe the selected car, but rather 33 other vehicles, including the 2016 Mercedes-Benz E63 S AMG, 2016 Mercedes-Benz E400, 2016 Mercedes-Benz E350, 2016 Mercedes-Benz E300, and 2016 Mercedes-Benz E250. However, it is still accessible from the selected car via links, so may be relevant.
ENGINE 651 in MODEL 204, 207, 212, 218, 221
| Remove/install | |||
| Risk of injury to skin and eyes suffering scalding from contact with hot coolantspray. Risk of poisoning from swallowing coolant. | Do not open cooling system unless coolant temperature is below 90 °C. Open cap slowly and release the pressure. Do not pour coolant into beverage containers. Wear protective gloves, protective clothing and safety glasses. |
AS20.00-Z-0001-01A | |
| Notes on coolant | AH20.00-N-2080-01A | ||
| 1 | Remove cylinder head cover trim | ||
| 2 | Drain coolant | ENGINE 651 in MODEL 212.098/298 | AR20.00-P-1142EH |
| ENGINE 651 in MODEL 204, 207 | AR20.00-P-1142CW | ||
| ENGINE 651 in MODEL 212 (except 212.098/298), 218, 221 Do not pressure-test cooling system until engine has reached operating temperature. Leaks can occur on the cylinder head gasket otherwise. |
AR20.00-P-1142OMA | ||
| 3 | Remove throttle valve actuator | AR09.41-P-1321CD | |
| 4 | Unclip exhaust gas recirculation cooler bypass switchover valve (Y85) from bracket (8) | ||
| 5 | Remove mounting plate (10) | *BA09.41-P-1005-01N | |
| 6 | Remove power steering pump and place aside with hydraulic lines attached | ENGINE 651 in MODEL 204Without electrohydraulic power steering (EHPS) | |
| ENGINE 651 in MODEL 207, 212 (except 212.098/298) | AR46.30-P-0500EWI | ||
| ENGINE 651 in MODEL 204 without electrohydraulic power steering (EHPS) | AR46.30-P-0500CO | ||
| 7 | Remove power steering pump and place aside with refrigerant lines attached | ENGINE 651 in MODEL 204, 207, 212 (except 212.098/298), 218, 221 | |
| ENGINE 651 in MODEL 204, 207, 212 (except 212.098/298), 218, 221 | AR83.55-P-5300CD | ||
| 8 | Remove oil filter housing | ENGINE 651.9 in MODEL 212.098/298 | AR18.20-P-3471EH |
| ENGINE 651 in MODEL 204, 207, 212 (except 212.098/298), 218, 221 | AR18.20-P-3471CD | ||
| 9 | Detach coolant hose (1) at oil-water heat exchanger (3) | ||
| Fig 3 | |||
| 10 | Remove screw/bolts (2) | ||
| *BA18.20-P-1003-01W | |||
| 11 | Remove oil-water heat exchanger (3) with the oil filter base plate | ||
| 12 | Install in the reverse order | ||
| 13 | Connect STAR DIAGNOSIS, read out fault memory and erase if required | ||
| AD00.00-P-2000-04A | |||
| Check | |||
| Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running. | Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. | AS00.00-Z-0005-01A | |
| 14 | Check for leaks with engine running | ||
| 15 | Check engine cooling system for leaktightness | ENGINE 651 in MODEL 204, 207 | AR20.00-P-1010CW |
| ENGINE 651 in MODEL 212, 218 | AR20.00-P-1010OMA | ||
| ENGINE 651 in MODEL 221 | AR20.00-P-1010SX | ||
| 16 | Check engine oil level, correct if necessary | The engine oil level must lie between "Min" and "Max". Engine damage can occur otherwise. |
CHARGE AIR PIPE/CHARGE AIR COOLING
| Number | Designation | ENGINE 651 | |
|---|---|---|---|
| BA09.41-P-1005-01N | Charge air manifold fastening plate bolt on engine support | Nm | 20 |
OIL FILTER
| Number | Designation | ENGINE 651 | ||
|---|---|---|---|---|
| BA18.20-P-1003-01W | Heat exchanger to oil filter base plate | M6 | Nm | 10 |