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Check air conditioning system for leakage - AR83.30-P-1761UV

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MODEL 190 

MODEL 197 

MODEL 204, 207, 212 (except 212.095/098/195/298), 218 

MODEL 216, 221 (except 221.095/195) 

DANGER Risk of explosion  caused by welding or soldering work on closed air conditioning system. Risk of poisoning  caused by inhaling overheated refrigerant vapors. Risk of injury  to skin and eyes caused by contact with liquid refrigerant. Do not perform welding work on or near a closed air conditioning system. No smoking or open flames. Wear safety glasses and protective gloves. Work only in well ventilated areas. Carry out repair work on the air conditioning system circuit only after the system has been drained. AS83.00-Z-0001-01A 
DANGER Risk of accident  from vehicle starting off by itself when engine running. Risk of injury  (bruises and burns) resulting from working on the engine while it is being started or when it is running. Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. AS00.00-Z-0005-01A
NOTES Procedure for a damaged or leaky air conditioning system   AH83.30-N-0004-01A
NOTES Notes on working in engine compartment   AH60.00-P-0042-01RG
IMPORTANT Notes on handling refrigerant R134a   AH83.30-N-0003-01A
  Check     
1 Evacuate air conditioning system MODEL 190, 197 AR83.30-P-1760RQ
MODEL 204, 207, 212 (except 212.095/098/195/298), 218 AR83.30-P-1760CW 
MODEL 216, 221 (except 221.095/195) AR83.30-P-1760SX
2 Fill air conditioning system with nitrogen IMPORTANT Fill system with a system pressure of 15 bar only when engine is cold. This system pressure must be maintained for at least 4 hours. Fill high and low-pressure side of air conditioning with nitrogen.
IMPORTANT Temperature changes during the pressure test can cause pressure surges, e.g. due to weather changes, transition from day to night, cooling down of engine compartment. Consistent ambient conditions must be strictly ensured.
Air conditioner pressure and leak tester (mobile)
 
3 Check air conditioning system refrigerant circuit for leaks IMPORTANT Check for leaks using a leak detection spray in case of pressure drop.  
Leakage detection spray for USA *BR00.45-Z-1004-03A 
Leak detection spray
In the event of pressure loss and no leak can be found in the refrigerant circuit, see:
Check refrigerant circuit with leak detector additive.
*BR00.45-Z-1002-03A 
4 Drain nitrogen    
5 Light up the complete engine compartment with a UV lamp, if necessary remove the remains of the existing contrast agent using special cleaner and wash the engine    
6 Charge air conditioning system with refrigerant MODEL 190, 197 AR83.30-P-1760RQ
MODEL 204, 207, 212 (except 212.095/098/195/298), 218 AR83.30-P-1760CW 
MODEL 216, 221 (except 221.095/195) AR83.30-P-1760SX
7 Check leaktightness of refrigerant circuit using leak detector additive IMPORTANT Carry out steps as per the operating instructions of the UV leak detection kit.
IMPORTANT Use only the approved leak detector additive. If it is proven that a different leak detector additive has been used, we will refuse to reimburse costs within the warranty and goodwill period. Daimler AG reserves the right to perform reexaminations.
 
8 Examine refrigerant circuit of air conditioning system for leak detector additive If no leak is detected in the refrigerant circuit:

Remove expansion valve
 
MODEL 190, 197 AR83.30-P-5520RQ
MODEL 204, 207, 212 (except 212.095/098/195/298), 218 AR83.30-P-5520CW 
MODEL 216, 221 (except 221.095/195) AR83.30-P-5520SX
9 Examine area between expansion valve and firewall for leak detector additive If no traces of leak detector additive can be found:

Check evaporator for leaks
 
MODEL 197 AR83.30-P-5550Q 
10 Charge air conditioning system MODEL 190, 197 AR83.30-P-1760RQ
MODEL 204, 207, 212 (except 212.095/098/195/298), 218 AR83.30-P-1760CW 
MODEL 216, 221 (except 221.095/195) AR83.30-P-1760SX
FLUID SPECIFICATION
MODEL 190, 197
*BF83.00-P-1001-01C 
FLUID SPECIFICATION
MODEL 216
MODEL 221 (except 221.095/195) with CODE 582 (Rear air conditioner) with CODE Z07 (Top protection) with CODE Z19 (S600 Pullman Guard state sedan)
MODEL 221 (except 221.095/195) with CODE 582 (Rear air conditioner) without CODE Z07 (Top protection) without CODE Z19 (S600 Pullman Guard state sedan)
MODEL 221 (except 221.095/195) without CODE 582 (Rear air conditioner) without CODE Z07 (Top protection) without CODE Z19 (S600 Pullman Guard state sedan)
*BF83.00-P-1001-01H 
FLUID SPECIFICATION Model 204, 207, 212, 218 *BF83.00-P-1001-01I 
AIR CONDITIONING/AUTOMATIC AIR CONDITIONING

Number Designation MODEL 190 MODEL 197
BF83.00-P-1001-01C Filling capacity of air conditioning/automatic air conditioning Refrigerant R134 a g 640 780
Specifications MB 361.0 refrigerant R 134a A 000 989 03 48 MB 361.0 refrigerant R 134a A 000 989 03 48
AIR CONDITIONING/AUTOMATIC AIR CONDITIONING

Number Designation MODEL 216 MODEL 221 except CODE 582, except CODE Z07, except CODE Z19
BF83.00-P-1001-01H Filling capacity of air conditioning/automatic air conditioning Refrigerant R134 a g 1070 1070
Specifications MB 361.0 refrigerant R 134a A 000 989 03 48 MB 361.0 refrigerant R 134a A 000 989 03 48
AIR CONDITIONING/AUTOMATIC AIR CONDITIONING

Number Designation MODEL 221 with CODE 582, except CODE Z07, except CODE Z19 MODEL 221 with CODE 582, with CODE Z07, with CODE Z19
BF83.00-P-1001-01H Filling capacity of air conditioning/automatic air conditioning Refrigerant R134 a g 1180 1350
Specifications MB 361.0 refrigerant R 134a A 000 989 03 48 MB 361.0 refrigerant R 134a A 000 989 03 48
AIR CONDITIONING/AUTOMATIC AIR CONDITIONING

Number Designation MODEL 204 (except 204.077/277/377) MODEL 204.077/277/377
BF83.00-P-1001-01I Filling capacity of air conditioning/automatic air conditioning Refrigerant R134 a g 590 640
Specifications MB 361.0 refrigerant R 134a A 000 989 03 48 MB 361.0 refrigerant R 134a A 000 989 03 48
AIR CONDITIONING/AUTOMATIC AIR CONDITIONING

Number Designation MODEL 207 MODEL 212.074/075/076/077/092/274/275/276/277/292
BF83.00-P-1001-01I Filling capacity of air conditioning/automatic air conditioning Refrigerant R134 a g 590 640
Specifications MB 361.0 refrigerant R 134a A 000 989 03 48 MB 361.0 refrigerant R 134a A 000 989 03 48
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1002-03A Leak detection spray
BR00.45-Z-1004-03A Leakage detection spray for USA LIQUI MOLY