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Replace tires - AR40.10-P-1030EW

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MODEL 117, 156, 166, 172, 176, 205, 207, 212, 217, 218, 231, 242, 246 

MODEL 222 without CODE Z07 (Top protection) 

MODIFICATION NOTES

23.5.14 Model 117, 156, 176, 242 and 246 added.    
Fig 1: Balance Weight, Valve & Distances
G09976432Courtesy of MERCEDES-BENZ USA

Shown on MODEL 212.059 with CODE 475 (Tire pressure monitor) 

Fig 2: Replacing Tires - Shown On Model 212.059 With TPM
G09976433Courtesy of MERCEDES-BENZ USA
NOTES Information on tires/rims   AH40.10-P-9411-01A
IMPORTANT Tires - General information   AH40.10-P-1020-01D
  Detach     
1 Detach complete wheel    
REFER TO MAINTENANCE MODEL 117, 156, 176, 242, 246 AP40.10-P-4050AK
  MODEL 205 AR40.10-P-1101A
REFER TO MAINTENANCE MODEL 217
MODEL 222 without CODE Z07 (Top protection)		 AP40.10-P-4050HA
REFER TO MAINTENANCE MODEL 172 AP40.10-P-4050V
REFER TO MAINTENANCE MODEL 207 AP40.10-P-4050CW
REFER TO MAINTENANCE MODEL 166, 212, 218, 231 AP40.10-P-4050EW
2.1 Detach wheel balance weight (43a) using assembly tool For clamped wheel balance weight (43a).  
SPECIAL TOOL Assembly tool Fig 4
2.2 Remove wheel balance weight (43a) using removal tool For glued wheel balance weight (43a).
NOTES Do not use hard, pointed or sharp-edged tools. Otherwise the surface of the disk wheels may be damaged.		  
Loctite 7200 *BR00.45-Z-1038-04A 
SPECIAL TOOL Removal tool Fig 3
3 Remove valve element from valve (43g)    
4 Drain TIREFIT sealant out of tires After using the TIREFIT tire sealant.  
MODEL 117, 156, 176, 242, 246 AR40.10-P-1080AK
MODEL 166, 207
without CODE 690 (Collapsible spare wheel)
without CODE R66 (run-flat tires)
MODEL 172
without CODE 669 (Spare tire on steel rim)
without CODE R66 (run-flat tires)
MODEL 212, 218
without CODE 669 (Spare tire on steel rim)
without CODE 690 (Collapsible spare wheel)
without CODE R66 (run-flat tires)
MODEL 217
without CODE 690 (Collapsible spare wheel)
without CODE R66 (run-flat tires)
MODEL 222
without CODE 669 (Spare tire on steel rim)
without CODE 690 (Collapsible spare wheel)
without CODE R66 (run-flat tires)
without CODE Z07 (Top protection)
MODEL 231
without CODE 690 (Collapsible spare wheel)
without CODE R66 (run-flat tires)		 AR40.10-P-1080EW 
5 Position the press-off blade of the tire mounting device on the tire bead flank NOTES Do not position bead breaker shovel on tire sidewall.
The carcass can be damaged otherwise.
NOTES Do not position bead breaker shovel on the inner and outer side of the tire near the valve (43g).
The valve (43g) and/or tire pressure sensor (A69/1, A69/2, A69/3, A69/4) can be damaged otherwise.
NOTES Do not position the bead breaker shovel opposite the bead edge of the valve (43g). The tire pressure sensor (A69/1, A69/2, A69/3, A69/4) may be damaged otherwise.
IMPORTANT AKUBIS Direct Video tire mounting with emergency running characteristics dated 13.09.2011
Tire mounting device		  
6 Press inner and outer bead flank over safety bead seats and into drop center of disk wheel    
7 Fasten disk wheel on tire mounting device    
8 Apply coating of assembly paste onto disk wheel flange and tire beads NOTES MODEL 117, 156, 176, 205, 217, 242, 246 with CODE 475 (Tire pressure monitoring system)
MODEL 166, 172, 207, 212, 218, 231 with CODE 475 (Tire pressure monitor (Schrader))
MODEL 222
with CODE 475 (Tire pressure monitor (Schrader))
without CODE Z07 (Top protection)
Do not grease the tire pressure sensor (A69/1, A69/2, A69/3, A69/4).
Otherwise the tire pressure sensor may malfunction.		  
Wide-tire mounting paste *BR00.45-Z-1066-06A 
9 Position disk wheel on the tire mounting device IMPORTANT Position the disk wheel so that the valve (43g) is 10 cm behind the assembly head, viewed in the direction of rotation (arrow) of the disk wheel.  
10 Align mounting head at small distances (X, Y) to disk wheel    
11.1 Use assembly lever to lever the tire beads over the mounting lug of the mounting head and detach the tire from the disk wheel For tires without emergency running characteristics.
NOTES MODEL 117, 156, 176, 205, 217, 242, 246 with CODE 475 (Tire pressure monitoring system)
MODEL 166, 172, 207, 212, 218, 231
with CODE 475 (Tire pressure monitor (Schrader))
MODEL 222
with CODE 475 (Tire pressure monitor (Schrader))
without CODE Z07 (Top protection)
Do not exert any force on the tire pressure sensor (A69/1, A69/2, A69/3, A69/4). Otherwise it will be damaged.		  
11.2 Position hold-down tool on upper side of bead edge and press tire into drop center, then position hold-down tool on lower side and remove tire For run-flat tires.
NOTES MODEL 117, 156, 176, 205, 217, 242, 246 with CODE 475 (Tire pressure monitoring system)
MODEL 166, 172, 207, 212, 218, 231 with CODE 475 (Tire pressure monitor (Schrader))
MODEL 222
with CODE 475 (Tire pressure monitor (Schrader))
without CODE Z07 (Top protection)
Do not exert any force on the tire pressure sensor (A69/1, A69/2, A69/3, A69/4). Otherwise it will be damaged.		  
INSPECT Check     
12 Check condition of disk wheel   AR40.10-P-1010-01A 
13.1 Check tire pressure sensor (A69/1, A69/2, A69/3, A69/4) and valve body (3) in the installed condition for damage MODEL 117, 156, 176, 205, 217, 242, 246 with CODE 475 (Tire pressure monitoring system)
MODEL 166, 172, 207, 212, 218, 231 with CODE 475 (Tire pressure monitor (Schrader))
MODEL 222
with CODE 475 (Tire pressure monitor (Schrader))
without CODE Z07 (Top protection)
NOTES Do not retighten union nut (2).
The tire pressure sensor (A69/1, A69/2, A69/3, A69/4) will be damaged otherwise.
NOTES Only use plastic valve caps.
Otherwise corrosion damage may occur.
IMPORTANT If the union nut (2) or the tire pressure sensor (A69/1, A69/2, A69/3, A69/4) is obviously loose or if damage is visible, the affected tire pressure sensor (A69/1, A69/2, A69/3, A69/4) must be replaced.		  
13.2 Install new valve (43g) MODEL 117, 156, 176, 205, 217, 242, 246 without CODE 475 (Tire pressure monitoring system)
MODEL 166, 172, 207, 212, 218, 231
without CODE 475 (Tire pressure monitor (Schrader))
MODEL 222
without CODE 475 (Tire pressure monitor (Schrader))
without CODE Z07 (Top protection)		  
CLEAN Clean     
14 Clean tire pressure sensor (A69/1, A69/2, A69/3, A69/4) MODEL 117, 156, 176, 205, 217, 242, 246 with CODE 475 (Tire pressure monitoring system)
MODEL 166, 172, 207, 212, 218, 231 with CODE 475 (Tire pressure monitor (Schrader))
MODEL 222
with CODE 475 (Tire pressure monitor (Schrader))
without CODE Z07 (Top protection)
NOTES Only remove dirt with a clean, lint-free cloth. Do not use compressed air, solvents or cleaners.
The tire pressure sensor (A69/1, A69/2, A69/3, A69/4) will be damaged otherwise.		  
  Attach     
15 Apply coating of assembly paste to shoulders of disk wheel and tire bead of new tire NOTES
MODEL 117, 156, 176, 205, 217, 242, 246 with CODE 475 (Tire pressure monitoring system)
MODEL 166, 172, 207, 212, 218, 231 with CODE 475 (Tire pressure monitor (Schrader))
MODEL 222 with CODE 475 (Tire pressure monitor (Schrader))
without CODE Z07 (Top protection)
Do not grease the tire pressure sensor (A69/1, A69/2, A69/3, A69/4).
Otherwise the tire pressure sensor may malfunction.		  
Wide-tire mounting paste *BR00.45-Z-1066-06A 
16 Position disk wheel on the tire mounting device IMPORTANT Position the disk wheel so that the valve (43g) is approximately 180° opposite the mounting head.
Tire mounting device		  
17 Place new tire at an angle on disk wheel and align mounting head at small distances (X, Y) to disk wheel IMPORTANT Observe running direction on unidirectional tires.
Observe the markings indicating the inside and outside of the tire.
On vehicles with mixed tires observe the correct assignment of the tire to disk wheel.		  
18.1 Pull tire over shoulder onto disk wheel with tire mounting device For tires without emergency running characteristics.
NOTES MODEL 117, 156, 176, 205, 217, 242, 246 with CODE 475 (Tire pressure monitoring system)
MODEL 166, 172, 207, 212, 218, 231
with CODE 475 (Tire pressure monitor (Schrader))
MODEL 222
with CODE 475 (Tire pressure monitor (Schrader))
without CODE Z07 (Top protection)
Do not exert any force on the tire pressure sensor (A69/1, A69/2, A69/3, A69/4).
Otherwise it will be damaged.
IMPORTANT Load the tire beads as little as possible.		  
18.2 Position hold-down tool on bead edge, push tire into drop center, then position the bead protector at the traction point, and pull tire using tire mounting device over the flange onto the disk wheel For run-flat tires.
NOTES MODEL 117, 156, 176, 205, 217, 242, 246 with CODE 475 (Tire pressure monitoring system)
MODEL 166, 172, 207, 212, 218, 231 with CODE 475 (Tire pressure monitor (Schrader))
MODEL 222 with CODE 475 (Tire pressure monitor (Schrader))
without CODE Z07 (Top protection)
Do not exert any force on the tire pressure sensor (A69/1, A69/2, A69/3, A69/4). Otherwise it will be damaged.
IMPORTANT Load the tire beads as little as possible.		  
19 Align the match points of the tire and disk wheel relative to one another    
20 Remove disk wheel with tire from tire mounting device    
21 Remove valve element from valve (43g)    
22 Inflate tires NOTES The tire pressure must not exceed 3.3 bar. Otherwise the tire bead may be damaged.
NOTES MODEL 117, 156, 176, 205, 217, 242, 246 with CODE 475 (Tire pressure monitoring system)
MODEL 166, 172, 207, 212, 218, 231
with CODE 475 (Tire pressure monitor (Schrader))
MODEL 222
with CODE 475 (Tire pressure monitor (Schrader))
without CODE Z07 (Top protection)
Do not grease the tire pressure sensor (A69/1, A69/2, A69/3, A69/4).
Otherwise the tire pressure sensor may malfunction.
IMPORTANT The tire bead must slip uniformly over the rim shoulder.		  
Wide-tire mounting paste *BR00.45-Z-1066-06A 
23 Turn valve element into valve (43g)    
24 Correct tire inflation pressure    
25 Balance complete wheel MODEL 117, 156, 176, 242, 246 AR40.10-P-1040AK
MODEL 166, 172, 205, 207, 212, 217, 218
MODEL 222 without CODE Z07 (Top protection)		 AR40.10-P-1040EW 
MODEL 231 AR40.10-P-1040A
26 Mount complete wheel    
REFER TO MAINTENANCE MODEL 117, 156, 176, 242, 246 AP40.10-P-4050AK
  MODEL 205 AR40.10-P-1101A
REFER TO MAINTENANCE MODEL 217
MODEL 222 without CODE Z07 (Top protection)		 AP40.10-P-4050HA
REFER TO MAINTENANCE MODEL 172 AP40.10-P-4050V
REFER TO MAINTENANCE MODEL 207 AP40.10-P-4050CW
REFER TO MAINTENANCE MODEL 166, 212, 218, 231 AP40.10-P-4050EW
27 Activate tire pressure monitoring MODEL 217 with CODE 475 (Tire pressure monitoring system)
MODEL 222 with CODE 475 (Tire pressure monitor (Schrader))
without CODE Z07 (Top protection) Restart tire pressure monitor (TPM)		 AR54.30-P-1001-01LC
MODEL 166, 172, 207, 212, 218, 231 with CODE 475 (Tire pressure monitor (Schrader))
MODEL 205
with CODE 475 (Tire pressure monitoring system)		 AR54.30-P-1000-02RAU
MODEL 117, 156, 176, 242, 246 AR54.30-P-1001-01RAE
MODEL 166, 172, 207, 212, 218, 231 without CODE 475 (Tire pressure monitor (Schrader)) AR54.30-P-1000-02RAE
Fig 3: Identifying Removal Tool (129 589 00 59 00)
G09976434Courtesy of MERCEDES-BENZ USA
Fig 4: Identifying Assembly Tool (124 589 17 63 00)
G09976435Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1038-04A Loctite 7200 Henkel Loctite Deutschland GmbH
BR00.45-Z-1066-06A Wide-tire mounting paste REMA TIP TOP GmbH
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