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Remove/install poly-V belt - AR13.22-P-1202CD

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ENGINE 651 in MODEL 204, 212 (except 212.098/298) 

Fig 1: Identifying Poly-V Belt Remove/Install Components
G09974970Courtesy of MERCEDES-BENZ USA
REMOVING Remove     
DANGER Risk of injury.  Moving parts can pinch, crush or, in extreme cases even sever extremities. No parts of the body or limbs should be within the operating area of the mechanism when the components are moving. AS00.00-Z-0009-01A
1 Remove intake air duct upstream of air filter housing    
2 Remove pulley and belt guard    
3 Remove cover holder (3)    
4 Loosen poly-V belt (1)   AR13.22-P-3902-01T 
REFER TO SHOP-MADE TOOLS Pin for locking poly-V belt tensioning device WF58.50-P-1325-02A
5 Remove poly-V belt (1) IMPORTANT When carrying out further operations on the engine or timing case cover, relieve poly-V belt tensioning device (2).
IMPORTANT Check belt pulley profile and poly-V belt tensioning device (2) for damage and soiling and replace or clean if necessary.
 
INSPECT Check     
6 Check poly-V belt (1) for wear    
REFER TO MAINTENANCE ENGINE 651 in MODEL 204 AP13.22-P-1352CW
REFER TO MAINTENANCE ENGINE 651 in MODEL 212 (except 212.098/298) AP13.22-P-1352EW 
INSTALLING Install     
7 Fit on poly-V belt (1) NOTES Do not use belt wax or similar products. This leads to slipping of the poly-V belt (1).  
IMPORTANT Lay on poly-V belt (1) beginning at the poly-V belt tensioning device (2), see: Observe the routing diagram.
 
Routing diagram of poly V-belt AR13.22-P-3902-02CD 
8 Tension poly-V belt (1)   AR13.22-P-3902-04T 
9 Mount cover holder (3)    
10 Attach pulley and belt guard    
11 Attach intake air duct upstream of air filter housing