Remove/install resonance intake manifold - AR09.20-P-1961CMG
WARNING: This page does not describe the selected car, but rather 33 other vehicles, including the 2016 Mercedes-Benz E63 S AMG, 2016 Mercedes-Benz E400, 2016 Mercedes-Benz E350, 2016 Mercedes-Benz E300, and 2016 Mercedes-Benz E250. However, it is still accessible from the selected car via links, so may be relevant.
ENGINES 156 in MODEL 204, 212
MODIFICATION NOTES
| 4.8.11 | Observe tightening pattern for fastening the intake manifold, added | Step 15 |
| Remove/install | |||
| Risk of explosion caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel and risk of injury to eyes and skin caused by contact with fuel | No fire, sparks, open flames or smoking. Only pour fuels into suitable and appropriately marked containers. Wear protective clothing when handling fuel. |
AS47.00-Z-0001-01A | |
| Risk of injury caused by fingers being pinched or crushed when removing, installing or aligning hoods, doors, trunk lids, liftgates or sliding roof | Keep body parts and limbs well clear of moving parts. | AS00.00-Z-0011-01A | |
| Notes on avoiding damage through contamination and foreign objects | AH00.00-P-5000-01A | ||
| 1 | Switch off ignition | ||
| 2 | Remove engine intake air duct and front engine cover | ||
| 3 | Remove air filter housing | AR09.10-P-1150CMG | |
| 4 | Release fuel pressure with pressure hose via service valve | AR07.03-P-1460-01TMG | |
| Fig 2 | |||
| 5 | Detach fuel line from fuel distributor (4) | ||
| *BA07.03-P-1001-01C | |||
| 6 | Disconnect electrical connectors (2) at front intake manifold (1) | ||
| 7 | Detach vacuum line (3) | ||
| 8 | Detach vacuum line from brake booster at connection (11) | ||
| 9 | Remove foam plastic cover from fuel distributor (4) | ||
| 10 | Disconnect connectors at injection valves | ||
| 11 | Remove bolt (6) and purge line (5) from intake manifold (1) | *BA07.03-P-1002-01C | |
| 12 | Detach vacuum hose (9) from intake manifold (1) or from vacuum unit (13) | ||
| 13 | Remove vacuum line (10) | ||
| 14 | Disconnect electrical connector (12) | ||
| 15 | Remove bolts (8) from intake manifold (1) and take off intake manifold (1) in the upward direction | ||
| AR09.20-P-1310-03AMG | |||
| *BA09.20-P-1002-01R | |||
| 16 | Install in the reverse order | ||
| Risk of accident caused by vehicle starting off by itself when engine is running. Risk of injury caused by contusions and burns during starting procedure or when working near the engine as it is running | Secure vehicle to prevent it from moving by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. |
AS00.00-Z-0005-01A | |
| 17 | Carry out engine test run and check intake manifold (1) for leaks |
INJECTORS, INJECTION VALVES, LINES
| Number | Designation | Engine 156 | |
|---|---|---|---|
| BA07.03-P-1001-01C | Union nut, fuel line to fuel distributor | Nm | 20 |
| BA07.03-P-1002-01C | Bolt, fuel distributor to resonance intake manifold | Nm | 9 |
INTAKE MANIFOLD
| Number | Designation | Engine 156 | ||
|---|---|---|---|---|
| BA09.20-P-1002-01R | Bolt, intake manifold to cylinder head | Stage 1 | Nm | 10 |
| Stage 2 | ∠° | 90 | ||
| Stage 3 | ∠° | 10 | ||