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Remove/install exhaust manifold - AR14.10-P-3915CV

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ENGINES 272 in MODEL 204.05/25/06 

ENGINES 272, 273 in MODEL 207 

ENGINES 272, 273 in MODEL 212 

Fig 1: Exhaust Manifold Remove/Install Components
G09974981Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Remove/install     
DANGER Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between columns of vehicle lift and position four support plates at vehicle lift support points specified by vehicle manufacturer. AS00.00-Z-0010-01A
NOTES Notes on self-locking nuts and bolts   AH00.00-N-0001-01A
1 Remove air filter housing Model 204, 207 AR09.10-P-1150CV
    Model 212 AR09.10-P-1150EWS
2 Remove lower engine compartment paneling Model 204  
    Model 207, 212 AR61.20-P-1105EW
  Only perform steps 3 to 6 for removal of the right exhaust manifold (1)     
3 Detach ground line from battery Model 204 AR54.10-P-0003CW
    Model 207, 212 AR54.10-P-0003EW
NOTES Notes on battery   AH54.10-P-0001-01A
4 Disconnect flange connection for catalytic converter on exhaust manifold (1) Model 204, 207 AR49.10-P-7100CW
    Model 212 AR49.10-P-7100EW
5 Loosen nuts from front bracket on exhaust system Model 204, 207 AR49.10-P-7100CW
    Model 212 AR49.10-P-7100EW
6 Unscrew nuts (8) and remove exhaust manifold (1) and seal (10) upwards INSTALLATION IMPORTANT Replace nuts (8) and seal (10).  
    TORQUE SPECIFICATION *BA14.10-P-1001-01E 
  Only perform steps 7 to 9 for removal of the left exhaust manifold (2)     
7 Unscrew accessible nuts (9) from above TORQUE SPECIFICATION *BA14.10-P-1001-01E 
8 Remove catalytic converter Model 204, 207 AR49.10-P-7100CW
    Model 212 AR49.10-P-7100EW
9 Unscrew accessible nuts (9) from below and remove exhaust manifold (2) and seal (11) downward INSTALLATION IMPORTANT Replace nuts (9) and seal (11).  
    TORQUE SPECIFICATION *BA14.10-P-1001-01E 
10 Install in the reverse order    
EXHAUST MANIFOLD

Number Designation Engine 272 Engine 273
BA14.10-P-1001-01E Nut, exhaust manifold to cylinder head Nm 16 16