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Remove/install rear rubber bushings of rear axle suspension - AR35.10-P-0042EW

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MODEL 212, 218 

Fig 1: Rear Rubber Bushings Of Rear Axle Suspension Remove/Install Components
G09976306Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Remove/install     
DANGER Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. AS00.00-Z-0010-01A
DANGER Risk of injury  . Moving parts can pinch, crush or, in extreme cases even sever extremities. No parts of the body or limbs should be within the operating range of the mechanism when moving components. AS00.00-Z-0009-01A
NOTES Notes on self-locking nuts and bolts   AH00.00-N-0001-01A
NOTES Notes on AIRmatic   AH32.22-P-1000-02EW
IMPORTANT Notes on repair work on suspension components   AH00.00-P-0100-01A
1 Secure vehicle on vehicle lift   AR00.60-P-0100EWS
2 Deflate air springs with STAR DIAGNOSIS    
REFER TO SELF-DIAGNOSTIC SYSTEMS   MODEL 212, 218
with CODE 488 (Steel/air suspension)
with CODE 489 (AIRMATIC)
INSTALLATION NOTES
The air spring must be installed and filled as per specifications.
The air spring can otherwise be damaged and fail later.
AD00.00-P-2000-04A
3 Switch off ignition    
4 Remove rear wheels    
REFER TO MAINTENANCE     AP40.10-P-4050EW
5 Remove left and right rear diagonal strut MODEL 212.2, 218.9  
TORQUE SPECIFICATION Bolt, rear diagonal strut bracket mount to body *BA61.10-P-1006-01H 
6 Unhook rear muffler (6) from rubber exhaust bushings    
7.1 Load steel springs    
MODEL 212.0/1
without CODE 488 (Steel/air suspension)
without CODE 489 (AIRMATIC)
MODEL 218
without CODE 488 (Steel/air suspension)
without CODE 489 (AIRMATIC)
AR32.20-P-0230EW
7.2 Unclip air springs from spring control arms MODEL 212.0/1
with CODE 488 (Steel/air suspension)
with CODE 489 (AIRMATIC)
MODEL 212.2
MODEL 218
with CODE 488 (Steel/air suspension)
with CODE 489 (AIRMATIC)
 
8 Support rear axle carrier (4) at differential (50) using transmission jack and transmission plate and lash down securely    
9 Remove bolts (2) from rubber mounts (1) INSTALLATION NOTES
It is essential that threads in the frame floor assembly are recut and blown out.
Adhesive residue in the thread will prevent the bolt from achieving the required preload force, even when tightened to the specified torque and specified angle of rotation. If this is not observed, then the faulty bolt preload force will cause bending forces to act on the bolt, which could ultimately lead to bolt fracture.
IMPORTANT Use new screws (2).
 
TORQUE SPECIFICATION Self-locking bolt of rear elastomer bearing on rear axle carrier to frame floor assembly *BA35.10-P-1002-01N 
10 Lower rear axle carrier (4) at rear NOTES
Do not lower rear axle carrier (4) too far. Lines and components may otherwise be damaged.
 
11 Press rubber bushing (1) out of rear axle carrier (4)   AR35.10-P-0040-03CW 
IMPORTANT Always replace rubber mounts (1) in pairs.  
Lubricant, rubber assembly 1 l *BR00.45-Z-1010-06A 
SPECIAL TOOL Extraction and insertion tool Figure
SPECIAL TOOL Hand pump Figure
SPECIAL TOOL Hollow cylinder Figure
SPECIAL TOOL Hydraulic hose (complete) Figure
SPECIAL TOOL Securing belt Figure
12 Install in the reverse order    
REAR AXLE CARRIER

Number Designation MODEL 212 MODEL 218
BA35.10-P-1002-01N Self-locking bolt of rear elastomer bearing on rear axle carrier to frame floor assembly Stage 1 Nm 80 80
Stage 2 loosen loosen
Stage 3 Nm 80 80
Stage 4 ∠° 90 90
FRAME FLOOR ASSEMBLY

Number Designation MODEL 212 MODEL 218
BA61.10-P-1006-01H Bolt, rear diagonal strut bracket mount to body Nm 60 60
Fig 2: Identifying Extraction And Insertion Tool (204 589 00 43 00)
G09976307Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Securing Belt (001 589 01 63 00)
G09976308Courtesy of MERCEDES-BENZ USA
Fig 4: Identifying Hydraulic Hose (652 589 00 33 23)
G09976309Courtesy of MERCEDES-BENZ USA
Fig 5: Identifying Hand Pump (652 589 00 33 21)
G09976310Courtesy of MERCEDES-BENZ USA
Fig 6: Identifying Hollow Cylinder (652 589 00 33 22)
G09976311Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1010-06A Lubricant, rubber assembly 1 l A 000 989 03 67