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Remove/install rear rubber mount in rear axle mount - AR35.10-P-0040-03CW

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MODEL 204, 207, 212, 218, 231 

Fig 1: Identifying Extraction And Insertion Tool (204 589 00 43 00)
G10241275Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Hand Pump (652 589 00 33 21)
G10241276Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Hollow Cylinder (652 589 00 33 22)
G10241277Courtesy of MERCEDES-BENZ USA
Fig 4: Identifying Hydraulic Hose (Complete) (652 589 00 33 23)
G10241278Courtesy of MERCEDES-BENZ USA
Fig 5: Identifying Retaining Belt (001 589 01 63 00)
G10241279Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1010-06A Lubricant, rubber assembly 1 l A 000 989 03 67

Removing 

IMPORTANT Always replace rubber mounts (1) in pairs. The following tools are required from the extraction and insertion tools:SPECIAL TOOL

SPECIAL TOOL thrust piece (01) 204 589 00 43 01,

SPECIAL TOOL counterholder (02) 204 589 00 43 02,

SPECIAL TOOL spindle (05) 204 589 00 43 05 and

SPECIAL TOOL sleeve (012) 204 589 00 43 12

  1. Mark the installation position of the respective rubber mount (1) at cutout (arrow).
    Fig 6: Rear Rubber Mount In Rear Axle Mount Remove/Install Components
    G10241280Courtesy of MERCEDES-BENZ USA
  2. SPECIAL TOOL Attach thrust piece (01), SPECIAL TOOL counterholder (02), SPECIAL TOOL spindle (05) and SPECIAL TOOL sleeve (012) with SPECIAL TOOL hollow cylinder (015) and SPECIAL TOOL retaining belt (014) to rubber mount (1).

    IMPORTANT The SPECIAL TOOL retaining belt (014) must be routed behind the SPECIAL TOOL thrust piece, to prevent the hollow cylinder (15) from dropping down when pressing out the rubber mount (1).

  3. SPECIAL TOOL Connect hand pump by means of SPECIAL TOOL hydraulic hose (013) on SPECIAL TOOL hollow cylinder (015).
  4. Press out rear rubber mounts (1) from rear axle carrier (4).

    IMPORTANT If necessary remove guide pin (2) of rubber bushing (1) from bearing support on the underfloor.

    Install 

    IMPORTANT Make true vertical marking (arrow) as a bearing aid on the rubber bushing.

    The following tools are required from the extraction and insertion toolsSPECIAL TOOL :

    SPECIAL TOOL thrust piece (03) 204 589 00 43 03,

    SPECIAL TOOL counterholder (04) 204 589 00 43 04,

    SPECIAL TOOL spindle (05) 204 589 00 43 05 and

    SPECIAL TOOL sleeve (012) 204 589 00 43 12

  5. Coat new rubber mount (1) with antifriction agent.
  6. SPECIAL TOOL Attach thrust piece (03), SPECIAL TOOL counterholder (04), SPECIAL TOOL spindle (05) and SPECIAL TOOL sleeve (012) with SPECIAL TOOL hollow cylinder (015) and retaining belt (014) to rubber mount (1).
  7. Press rubber mount (1) into rear axle carrier (4).
    Fig 7: Pressing Rubber Mount Into Rear Axle Carrier
    G10241281Courtesy of MERCEDES-BENZ USA