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Remove/install rear axle shaft - AR35.30-P-0620EW

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MODEL 212, 218 

MODEL 231 with ENGINE 157, 276, 278 

MODIFICATION NOTES

28.8.14 Capacity MODEL 212 AMG BF35.31-P-1001-01T
28.8.14 Filling capacity MODEL 212.074/075/076/077/092/274/275/276/277/292 BF35.31-P-1001-01T

Shown on model 212.002 

Fig 1: Rear Axle Shaft Remove/Install Components
G09976350Courtesy of MERCEDES-BENZ USA
NOTES Notes on self-locking nuts and bolts   AH00.00-N-0001-01A
NOTES Notes on repair work on suspension components   AH00.00-P-0100-01A
REMOVINGINSTALLING Remove/install     
1 Secure vehicle on vehicle lift MODEL 212, 218 AR00.60-P-0100EWS
MODEL 231 with ENGINE 157, 276, 278 AR00.60-P-0100TX
2 Remove rear wheel and tire assembly    
REFER TO MAINTENANCE     AP40.10-P-4050EW
3 Detach collar nut (12) from rear axle shaft (37)   AR35.30-P-0115-01TX 
INSTALLATION IMPORTANT Replace the collar nut (12) and secure.  
TORQUE SPECIFICATION Collar nut, rear axle shaft to rear axle shaft flange *BA35.30-P-1001-01J 
4 Remove wheel carrier (7) MODEL 212, 218 AR35.20-P-0115EW 
MODEL 231 with ENGINE 157, 276, 278 AR35.20-P-0115RK
5 Pry rear axle shaft (37) out of rear axle differential (50) IMPORTANT Do not fasten assembly lever to the protective ring (37a). Support the assembly lever on the rear axle differential (50) using a socket wrench.  
6 Remove rear-axle shaft (37) INSTALLATION IMPORTANT Replace locking ring (37o) on inner spline profile.  
INSPECT Check     
7 Check constant velocity joints and axle boots for damage If constant velocity joint is damaged:
↓
Replace rear axle shaft (37).
If axle boot is damaged:
↓
Replace axle boot.		  
AR35.30-P-0661P 
8 Check side radial shaft sealing ring in rear axle differential (50) for damage and leakage If damaged or leaking:
↓
Replace side radial shaft sealing ring.		  
MODEL 212
with CODE 700 (Technology Local Content China)		 AR35.31-P-0545CWC 
MODEL 212
without CODE 700 (Technology Local Content China)
MODEL 218
MODEL 231 with ENGINE 157, 276, 278		 AR35.31-P-0545EW 
9 Install in the reverse order    
10 Check oil level in rear axle differential (50) and correct, if necessary MODEL 212
with CODE 700 (Technology Local Content China)		 AR35.31-P-0520-03CWC 
MODEL 212
without CODE 700 (Technology Local Content China)
MODEL 218
MODEL 231 with ENGINE 157, 276, 278		 AR35.31-P-0520-03SX 
FLUID SPECIFICATION
MODEL 212 (except 212.074/075/076/077/092/274/275/276/277/292)
with CODE 700 (Technology Local Content China)		 *BF35.31-P-1002-01T 
FLUID SPECIFICATION
MODEL 212 (except 212.074/075/076/077/092/274/275/276/277/292)
without CODE 700 (Technology Local Content China)
MODEL 212.074/075/076/077/092/274/275/276/277/292
MODEL 218 (except 218.374/974)
MODEL 218.374/974
MODEL 231 (except 231.474/479)
MODEL 231.474
with CODE 471 (Manual locking differential)
with CODE P30 (AMG Performance Package)		 *BF35.31-P-1001-01T 
Loctite 272 sealing adhesive *BR00.45-Z-1102-02A 
TORQUE SPECIFICATION Oil filler screw, differential *BA35.31-P-1002-02H 
Sealant, Omnifit 100H (50 g) *BR00.45-Z-1061-01A 
Loctite 7063 cleaning spray (150 ml) *BR00.45-Z-1046-04A 
11 Perform wheel alignment check MODEL 212, 218 AR40.20-P-0200EW
MODEL 231 with ENGINE 157, 276, 278 AR40.20-P-0200R
REAR AXLE SHAFT

Number Designation MODEL 212 MODEL 218
BA35.30-P-1001-01J Collar nut, rear axle shaft to rear axle shaft flange self-locking Nm 350 350
not self-locking Stage 1 Nm 170 -
Stage 2 ∠° 45 -
REAR AXLE SHAFT

Number Designation MODEL 231
BA35.30-P-1001-01J Collar nut, rear axle shaft to rear axle shaft flange self-locking Nm 350
not self-locking Stage 1 Nm -
Stage 2 ∠° -
REAR AXLE DIFFERENTIAL HOUSING

Number Designation MODEL 204, 212.1 with CODE 700 MODEL 212.0/2, MODEL 212.1 except CODE 700
BA35.31-P-1002-02H Oil filler screw of rear axle differential Nm 60 50
REAR AXLE DIFFERENTIAL HOUSING

Number Designation MODEL 218 MODEL 231
BA35.31-P-1002-02H Oil filler screw of rear axle differential Nm 50 50
REAR AXLE GEAR

Number Designation MODEL 212 (except 212.074/075/076/077/092/274/275/276/277/292) without CODE 700 (Technology Local Content China) MODEL 212.074/075/076/077/092/274/275/276/277/292
BF35.31-P-1001-01T Filling capacity Rear axle differential 187 FE, Ø 187 mm Liter 0, 85 -
Specification Universal hypoid gear oils (specification 235.7). MB 235.7/235.74 FE hypoid gear oil A 001 989 33 03/Mobilube FE/FE Plus 75W-85 -
Rear axle differential 200 FE, Ø 200 mm Liter 1, 0 -
Specification Universal hypoid gear oils (specification 235.7). MB 235.7/235.74 FE hypoid gear oil A 001 989 33 03/Mobilube FE/FE Plus 75W-85 -
Rear axle differential 215 FE, Ø 215 mm Liter 1, 1 1, 2
Specification Universal hypoid gear oils (specification 235.7). MB 235.7/235.74 FE hypoid gear oil A 001 989 33 03/Mobilube FE/FE Plus 75W-85 Hypoid gear oils (Specification 235.61). MB 235.61 AMG hypoid gear oil A 001 989 52 03 10
REAR AXLE GEAR

Number Designation MODEL 218 except AMG MODEL 218 AMG
BF35.31-P-1001-01T Filling capacity Rear axle differential 187 FE, Ø 187 mm Liter - -
- - -
Rear axle differential 200 FE, Ø 200 mm Liter 1, 1 -
Specification Universal hypoid gear oils (specification 235.7). MB 235.7/235.74 FE hypoid gear oil A 001 989 33 03/Mobilube FE/FE Plus 75W-85 -
Rear axle differential 215 FE, Ø 215 mm Liter 1, 2 1, 2
Specification Universal hypoid gear oils (specification 235.7). MB 235.7/235.74 FE hypoid gear oil A 001 989 33 03/Mobilube FE/FE Plus 75W-85 Hypoid gear oils (Specification 235.61). MB 235.61 AMG hypoid gear oil A 001 989 52 03 10
REAR AXLE GEAR

Number Designation MODEL 231 except AMG MODEL 231 AMG
BF35.31-P-1001-01T Filling capacity Rear axle differential 187 FE, Ø 187 mm Liter - -
Specification - -
Rear axle differential 200 FE, Ø 200 mm Liter 1, 1 -
Specification Universal hypoid gear oils (specification 235.7). MB 235.7/235.74 FE hypoid gear oil A 001 989 33 03/Mobilube FE/FE Plus 75W-85 -
Rear axle differential 215 FE, Ø 215 mm Liter 1, 2 1, 2
Specification Universal hypoid gear oils (specification 235.7). MB 235.7/235.74 FE hypoid gear oil A 001 989 33 03/Mobilube FE/FE Plus 75W-85 Hypoid gear oils (Specification 235.61). MB 235.61 AMG hypoid gear oil A 001 989 52 03 10
REAR AXLE GEAR

Number Designation MODEL 212 (except 212.074/075/076/077/092/274/275/276/27 7/292) with CODE 700 (Technology Local Content China)
BF35.31-P-1002-01T Filling capacity Rear axle differential 200 C, Ø 200 mm Liter 1, 0
Specification Universal hypoid gear oils (specification 235.7). MB 235.7/235.74 FE hypoid gear oil A 001 989 33 03/Mobilube FE/FE Plus 75W-85
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1046-04A Loctite 7063 cleaning spray (150 ml) A 001 986 71 71 10
BR00.45-Z-1061-01A Sealant, Omnifit 100H (50 g) A 002 989 23 71
BR00.45-Z-1102-02A Loctite 272 sealing adhesive Henkel Loctite
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