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Remove/install end cover at differential - AR35.31-P-0554EW

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MODEL 212 without CODE 700 (Technology Local Content China) 

MODEL 218 

MODEL 231 with ENGINE 157, 276, 278 

MODIFICATION NOTES

28.8.14 Fullmenge MODEL 212 AMG BF35.31-P-1001-01T
28.8.14 Filling capacity MODEL 212.074/075/076/077/092/274/275/276/277/292 BF35.31-P-1001-01T
Fig 1: Differential End Cover Remove/Install Components
G09976376NOTESNOTESREMOVINGINSTALLINGTORQUE SPECIFICATIONTORQUE SPECIFICATIONTORQUE SPECIFICATIONTORQUE SPECIFICATIONNOTESTORQUE SPECIFICATIONTORQUE SPECIFICATIONNOTESTORQUE SPECIFICATIONSPECIAL TOOLINSPECTTORQUE SPECIFICATIONFLUID SPECIFICATIONCourtesy of MERCEDES-BENZ USA
NOTES Notes on repair work on suspension components   AH00.00-P-0100-01A
NOTES Notes on self-locking nuts and bolts   AH00.00-N-0001-01A
REMOVINGINSTALLING Remove/install     
1 Secure vehicle on vehicle lift MODEL 212
without CODE 700 (Technology Local Content China)
MODEL 218		 AR00.60-P-0100EWS
MODEL 231 with ENGINE 157, 276, 278 AR00.60-P-0100TX
2 Drain oil from rear axle differential (50) MODEL 212
without CODE 700 (Technology Local Content China)
MODEL 218
MODEL 231 with ENGINE 157, 276, 278		 AR35.31-P-0520-06SX 
TORQUE SPECIFICATION
MODEL 212
without CODE 700 (Technology Local Content China)
MODEL 218
MODEL 231 with ENGINE 157, 276, 278		 *BA35.31-P-1003-02H 
Sealant, Omnifit 100H (50 g) *BR00.45-Z-1061-01A 
Loctite 7063 cleaning spray (150 ml) *BR00.45-Z-1046-04A 
3 Remove left and right rear diagonal strut MODEL 212.2
without CODE 700 (Technology Local Content China)
MODEL 231 with ENGINE 157, 276, 278		  
TORQUE SPECIFICATION
MODEL 212.2
without CODE 700 (Technology Local Content China)		 *BA61.10-P-1006-01H 
TORQUE SPECIFICATION
MODEL 231 with ENGINE 157, 276, 278		 *BA61.10-P-1007-01H 
TORQUE SPECIFICATION
MODEL 231 with ENGINE 157, 276, 278		 *BA61.10-P-1008-01H 
4 Remove exhaust system from flange connection back MODEL 231 with ENGINE 157, 276, 278 AR49.10-P-7100RK
MODEL 212 with ENGINE 157, 276, 278
without CODE 700 (Technology Local Content China)
MODEL 218 with ENGINE 157, 276, 278		 AR49.10-P-7100EL
MODEL 212 with ENGINE 156, 272, 273
without CODE 700 (Technology Local Content China)		 AR49.10-P-7100EW
MODEL 212 with ENGINE 642, 651
without CODE 700 (Technology Local Content China)
MODEL 218 with ENGINE 642, 651		 AR49.10-P-7100EWI
5 Detach propeller shaft from rear axle differential (50) MODEL 212
without CODE 700 (Technology Local Content China)
MODEL 218		 AR41.10-P-0050EW
MODEL 231 with ENGINE 157, 276, 278 AR41.10-P-0050RK
6 Lash down rear axle differential (50) using tensioning strap on rear axle carrier (4) NOTES
Do not detach rear axle differential mounting without lashing down.
Otherwise, the front rear axle differential mounting may break.		  
7 Remove bolts (3) from rear of rear axle differential mounting TORQUE SPECIFICATION
MODEL 212
without CODE 700 (Technology Local Content China)
MODEL 218
MODEL 231 with ENGINE 157, 276, 278		 *BA35.10-P-1006-01N 
9 Detach tensioning strap from rear axle differential (50) on rear axle carrier (4)    
10 Lash rear axle differential (50) using tensioning strap to transmission plate    
11 Remove bolt (5) from front rear axle differential mounting TORQUE SPECIFICATION Rear axle differential to front adapter *BA35.10-P-1005-01N 
12 Lower rear axle differential (50)    
13 Remove bolts (52s) and remove end cover (52). NOTES
Carefully detach end cover (52) using screwdriver or assembly lever.
The sealing surfaces can get damaged otherwise.		  
TORQUE SPECIFICATION
MODEL 212 with TRANSMISSION 711, 716, 722
without CODE 700 (Technology Local Content China)
MODEL 218 with TRANSMISSION 722
MODEL 231 with ENGINE 157 with TRANSMISSION 722
MODEL 231 with ENGINE 276 with TRANSMISSION 722
MODEL 231 with ENGINE 278 with TRANSMISSION 722		 *BA35.31-P-1001-02H 
14 Clean sealing surfaces on rear axle differential (50) and end cover (52) Assembly cleaner *BR00.45-Z-1028-04A 
15 Coat sealing compound on the sealing surface on the end cover (52) Loctite 5970 sealant *BR00.45-Z-1013-01A 
SPECIAL TOOL Application gun Fig 2
16 Install in the reverse order    
INSPECT Check     
17 Check oil level in rear axle differential (50) and correct, if necessary MODEL 212
without CODE 700 (Technology Local Content China)
MODEL 218
MODEL 231 with ENGINE 157, 276, 278		 AR35.31-P-0520-03SX 
TORQUE SPECIFICATION
MODEL 212 with TRANSMISSION 711, 716, 722
without CODE 700 (Technology Local Content China)
MODEL 218 with TRANSMISSION 722
MODEL 231 with ENGINE 157 with TRANSMISSION 722
MODEL 231 with ENGINE 276 with TRANSMISSION 722
MODEL 231 with ENGINE 278 with TRANSMISSION 722		 *BA35.31-P-1002-02H 
FLUID SPECIFICATION
MODEL 212 (except 212.074/075/076/077/092/274/275/276/277/292)
without CODE 700 (Technology Local Content China)
MODEL 212.074/075/076/077/092/274/275/276/277/292
without CODE 700 (Technology Local Content China)
MODEL 218 (except 218.374/974)
MODEL 218.374/974
with CODE 030 (AMG Performance Package)
with CODE 471 (Manual locking differential)
MODEL 231 with ENGINE 157
with CODE 030 (AMG Performance Package)
with CODE 471 (Manual locking differential)
MODEL 231 with ENGINE 276, 278
without CODE 030 (AMG Performance Package)
without CODE 471 (Manual locking differential)		 *BF35.31-P-1001-01T 
Sealant, Omnifit 100H (50 g) *BR00.45-Z-1061-01A 
Loctite 7063 cleaning spray (150 ml) *BR00.45-Z-1046-04A 
18 Check rear axle differential (50) for leaktightness    
REAR AXLE CARRIER

Number Designation MODEL 212 MODEL 218
BA35.10-P-1005-01N Rear axle differential to front adapter Nm 65 65
REAR AXLE CARRIER

Number Designation MODEL 231
BA35.10-P-1005-01N Rear axle differential to front adapter Nm 65
REAR AXLE CARRIER

Number Designation MODEL 212 MODEL 218
BA35.10-P-1006-01N Bolt, rear axle differential to rear transverse bridge Nm 170 170
REAR AXLE CARRIER

Number Designation MODEL 231
BA35.10-P-1006-01N Bolt, rear axle differential to rear transverse bridge Nm 170
REAR AXLE DIFFERENTIAL HOUSING

Number Designation MODEL 212.0/2, MODEL 212.1 except CODE 700 MODEL 218
BA35.31-P-1001-02H Bolt, end cover to rear axle differential Stage 1 Nm 30 30
Stage 2 ∠° 45 45
REAR AXLE DIFFERENTIAL HOUSING

Number Designation MODEL 231
BA35.31-P-1001-02H Bolt, end cover to rear axle differential Stage 1 Nm 30
Stage 2 ∠° 45
REAR AXLE DIFFERENTIAL HOUSING

Number Designation MODEL 212.0/2, MODEL 212.1 except CODE 700 MODEL 218
BA35.31-P-1002-02H Oil filler screw of rear axle differential Nm 50 50
REAR AXLE DIFFERENTIAL HOUSING

Number Designation MODEL 231
BA35.31-P-1002-02H Oil filler screw of rear axle differential Nm 50
REAR AXLE DIFFERENTIAL HOUSING

Number Designation MODEL 212.0/2, MODEL 212.1 except CODE 700 MODEL 218
BA35.31-P-1003-02H Drain screw to rear axle differential Nm 50 50
REAR AXLE DIFFERENTIAL HOUSING

Number Designation MODEL 231
BA35.31-P-1003-02H Drain screw to rear axle differential Nm 50
FRAME FLOOR ASSEMBLY

Number Designation MODEL 212
BA61.10-P-1006-01H Bolt, rear diagonal strut bracket mount to body Nm 60
FRAME FLOOR ASSEMBLY

Number Designation MODEL 231
BA61.10-P-1007-01H Bolt, rear diagonal strut to spare wheel well Nm 60
FRAME FLOOR ASSEMBLY

Number Designation MODEL 231
BA61.10-P-1008-01H Bolt, rear diagonal strut to longitudinal member Nm 60
REAR AXLE GEAR

Number Designation MODEL 212 (except 212.074/075/076/077/092/274/275/276/277/292) without CODE 700 (Technology Local Content China) MODEL 212.074/075/076/077/092/274/275/276/277/292
BF35.31-P-1001-01T Filling capacity Rear axle differential 187 FE, Ø 187 mm Liter 0, 85 -
Specification Universal hypoid gear oils (specification 235.7). MB 235.7/235.74 FE hypoid gear oil A 001 989 33 03/Mobilube FE/FE Plus 75W-85 -
Rear axle differential 200 FE, Ø 200 mm Liter 1, 0 -
Specification Universal hypoid gear oils (specification 235.7). MB 235.7/235.74 FE hypoid gear oil A 001 989 33 03/Mobilube FE/FE Plus 75W-85 -
Rear axle differential 215 FE, Ø 215 mm Liter 1, 1 1, 2
Specification Universal hypoid gear oils (specification 235.7). MB 235.7/235.74 FE hypoid gear oil A 001 989 33 03/Mobilube FE/FE Plus 75W-85 Hypoid gear oils (Specification 235.61). MB 235.61 AMG hypoid gear oil A 001 989 52 03 10
REAR AXLE GEAR

Number Designation MODEL 218 except AMG MODEL 218 AMG
BF35.31-P-1001-01T Filling capacity Rear axle differential 187 FE, Ø 187 mm Liter - -
Specification - -
Rear axle differential 200 FE, Ø 200 mm Liter 1, 1 -
Specification Universal hypoid gear oils (specification 235.7). MB 235.7/235.74 FE hypoid gear oil A 001 989 33 03/Mobilube FE/FE Plus 75W-85 -
Rear axle differential 215 FE, Ø 215 mm Liter 1, 2 1, 2
Specification Universal hypoid gear oils (specification 235.7). MB 235.7/235.74 FE hypoid gear oil A 001 989 33 03/Mobilube FE/FE Plus 75W-85 Hypoid gear oils (Specification 235.61). MB 235.61 AMG hypoid gear oil A 001 989 52 03 10
REAR AXLE GEAR

Number Designation MODEL 231 except AMG MODEL 231 AMG
BF35.31-P-1001-01T Filling capacity Rear axle differential 187 FE, Ø 187 mm Liter - -
Specification - -
Rear axle differential 200 FE, Ø 200 mm Liter 1, 1 -
Specification Universal hypoid gear oils (specification 235.7). MB 235.7/235.74 FE hypoid gear oil A 001 989 33 03/Mobilube FE/FE Plus 75W-85 -
Rear axle differential 215 FE, Ø 215 mm Liter 1, 2 1, 2
Specification Universal hypoid gear oils (specification 235.7). MB 235.7/235.74 FE hypoid gear oil A 001 989 33 03/Mobilube FE/FE Plus 75W-85 Hypoid gear oils (Specification 235.61). MB 235.61 AMG hypoid gear oil A 001 989 52 03 10
Fig 2: Identifying Application Gun (112 589 00 25 00)
G09976377Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1013-01A Loctite 5970 sealant A 003 989 98 20
BR00.45-Z-1028-04A Assembly cleaner Adolf Wurth GmbH & Co. KG
BR00.45-Z-1046-04A Loctite 7063 cleaning spray (150 ml) A 001 986 71 71 10
BR00.45-Z-1061-01A Sealant, Omnifit 100H (50 g) A 002 989 23 71
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