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Check basic position of balancing shaft - AR03.20-P-3637CD

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ENGINES 651 in MODELS 166, 172, 204, 207, 212, 218, 221 

Shown on engine 651.911 

Fig 1: Balancing Shaft Basic Position - Shown On Engine 651.911
G09974109Courtesy of MERCEDES-BENZ USA

Shown on engine 651.912 

Fig 2: Balancing Shaft Basic Position - Shown On Engine 651.912 (1 Of 2)
G09974110Courtesy of MERCEDES-BENZ USA
Fig 3: Balancing Shaft Basic Position - Shown On Engine 651.912 (2 Of 2)
G09974111Courtesy of MERCEDES-BENZ USA
REMOVING Removing     
1 Secure vehicle on vehicle lift Model 166 AR00.60-P-0100GZ
Model 172 AR00.60-P-0100T
Model 204, 207 AR00.60-P-0100CW
Model 212, 218 AR00.60-P-0100EWS
Model 221.0/1 AR00.60-P-0100SX
2.1 Remove underfloor paneling MODEL 166.0 AR61.30-P-1001GQ
2.2 Remove bottom sections of soundproofing Model 172.4 AR94.30-P-5300W
Model 204. except 204.9, 207, 212, 218 AR94.30-P-5300EW
2.3 Detach lower engine compartment paneling Model 204.9 AR61.20-P-1105CY
Model 221 except CODE (Z07) Top protection AR61.20-P-1105SX
3.1 Remove oil pan bottom section Model 172, 204 (except 204.9), 212 except 4MATIC
Model 207, 218
Model 204 (except 204.9), 212 with 4MATIC
AR01.45-P-7555CD
Model 221 AR01.45-P-7555SYZ
3.2 Remove oil pan MODEL 166.0 AR01.45-P-7500GQA
Model 204.9 with 4MATIC AR01.45-P-7500OMD
Model 204.9 except 4MATIC AR01.45-P-7500OND
4 Remove oil suction pipe (8) bolts (7) and the oil spray protection (8a)    
5 Detach oil suction pipe (8) and Oil spray protection (8a) downwards    
INSPECT Checking     
6.1 Set piston on cylinder 1 with counterholder to top dead center (ignition TDC) Except code (B03) ECO start-stop function
IMPORTANT Rotate engine at crankshaft in direction of rotation of the engine until scribe mark for a 0° crank angle on pulley/vibration damper corresponds with scribe mark on cylinder crankcase.
 
SPECIAL TOOL Counterholder Figure
6.2 Set piston on cylinder 1 using a suitable tool to top dead center (ignition TDC) IMPORTANT For vehicles with crankshaft-belt pulley with freewheel.
IMPORTANT Rotate engine at crankshaft in direction of rotation of the engine until scribe mark for a 0° crank angle on pulley/vibration damper corresponds with scribe mark on cylinder crankcase.
 
7 Check basic position of the Lanchester balance shafts (1) IMPORTANT The marking on Lanchester housing (A) and marking on the Lanchester balance shaft (B) must be aligned with each other. Bring Lanchester balance shafts (1) into the basic position if this is not the case.
See: ↓
 
Set basic position of the balance shaft AR03.20-P-3638CD 
INSTALLING Install     
8 Install oil suction pipe (8) and oil spray protection (8a) IMPORTANT Replace O-ring (9) for oil suction pipe (8). Fully introduce oil suction pipe (8) into the oil pump (10).  
9 Screw in oil suction pipe (8) bolts (7) and the oil spray protection (8a) TORQUE SPECIFICATION *BA18.10-P-1002-01O 
10.1 Install oil pan bottom section Model 172, 204 (except 204.9), 212 except 4MATIC
Model 207, 218
Model 204 (except 204.9), 212 with 4MATIC
AR01.45-P-7555CD
Model 221 AR01.45-P-7555SYZ
10.2 Install oil pan MODEL 166.0 AR01.45-P-7500GQA
Model 204.9 with 4MATIC AR01.45-P-7500OMD
Model 204.9 except 4MATIC AR01.45-P-7500OND
11.1 Attach underfloor paneling MODEL 166.0 AR61.30-P-1001GQ
11.2 Attach bottom sections of soundproofing Model 172.4 AR94.30-P-5300W
Model except 204.9, 204, 207, 212, 218 AR94.30-P-5300EW
11.3 Install lower engine compartment paneling. Model 204.9 AR61.20-P-1105CY
Model 221 except CODE (Z07) Top protection AR61.20-P-1105SX
12 Secure vehicle on vehicle lift Model 166 AR00.60-P-0100GZ
Model 172 AR00.60-P-0100T
Model 204, 207 AR00.60-P-0100CW
Model 212, 218 AR00.60-P-0100EWS
Model 221.0/1 AR00.60-P-0100SX
DANGER Risk of accident  caused by vehicle starting off by itself when engine is running. Risk of injury  caused by contusions and burns during starting procedure or when working near the engine as it is running Secure vehicle to prevent it from moving by itself.
Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts.
AS00.00-Z-0005-01A
13 Check for oil leaks with engine running
OIL PUMP

Number Designation Engine 651
BA18.10-P-1002-01O Screw/bolt, oil suction pipe to bearing housing M6 Stage 1 Nm 6
Stage 2 ∠° 90
M8 - Nm 34
Fig 4: Identifying Counterholder (651 589 00 40 00)
G09974112Courtesy of MERCEDES-BENZ USA