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Remove/install flywheel/drive plate - AR03.30-P-8001EHV

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ENGINE 276.9 in MODEL 212.095/195 

Fig 1: Flywheel/Drive Plate Remove/Install Components
G09974173Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Remove/install     
DANGER Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by vehicle manufacturer. AS00.00-Z-0010-01A
DANGER Risk of death  when touching components on vehicles with high-voltage on-board electrical system Do not touch components and open lines of the high-voltage on-board electrical system. Persons who wear electronic implants (e.g. cardiac pacemakers), must not carry out any work on high-voltage on-board electrical systems. AS54.00-Z-0001-01A
1 Remove transmission   AR27.10-P-0502EH
2 Install retaining lock for crankshaft/starter ring gear   AR03.30-P-5000EL 
3 Remove screw/bolts (2) NOTES Do not use any impact wrench/driver or compressed air tool to screw the screw/bolts (2) in and out.
The thread in the crankshaft flange will be damaged otherwise.
IMPORTANT Loosen screw/bolts (2) in a crosswise pattern and tighten again.
INSTALLATION IMPORTANT Replace bolts (2).
 
    TORQUE SPECIFICATION Bolt, starter ring gear/drive plate to crankshaft *BA03.30-P-1002-01M 
4 Remove flywheel (1) from crankshaft flange INSTALLATION IMPORTANT The cylinder pin on the crankshaft flange dictates the installation position of the flywheel (1).  
5 Install in the reverse order    
6 Connect STAR DIAGNOSIS and then perform default initialization of sensor rotor adaptation When replacing the flywheel (1).  
REFER TO SELF-DIAGNOSTIC SYSTEMS     AD00.00-P-2000-04A
    IMPORTANT Menu guidance:
  • ECU
  • Adaptations
  • Teach-in processes
 
FLYWHEEL, DRIVE PLATE, VIBRATION DAMPER, STARTER RING GEAR

Number Designation ENGINE 276
BA03.30-P-1002-01M Bolt, starter ring gear/drive plate to crankshaft Stage 1 Nm 20
Stage 2 Nm 45
Stage 3 ∠° 90