LEMON Manuals: Even more car manuals for everyone
Home >> Smart >> 2015 >> Fortwo Electric Drive, 2D Convertible >> Repair and Diagnosis >> External Pages >> Different car >> Section 48 (Electrical System - Body - 212 Chassis - 3 Of 8) >> Testing & Repair >> Remove/install loudspeakers in rear doors - AR82.62-P-7874EW

Remove/install loudspeakers in rear doors - AR82.62-P-7874EW

WARNING: This page does not describe the selected car, but rather 33 other vehicles, including the 2016 Mercedes-Benz E63 S AMG, 2016 Mercedes-Benz E400, 2016 Mercedes-Benz E350, 2016 Mercedes-Benz E300, and 2016 Mercedes-Benz E250. However, it is still accessible from the selected car via links, so may be relevant.

MODEL 204.0/2/9, 212 

Fig 1: Identifying Rear Doors Loudspeakers Remove/Install Components
G09977640Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Remove/install     
DANGER Risk of injury  caused by fingers being pinched or crushed  when removing, installing or aligning hoods, doors, trunk lids, liftgates or sliding roof Keep body parts and limbs well clear of moving parts. AS00.00-Z-0011-01A
DANGER Risk of injury  due to hands being crushed when window glass is not secure Secure window to prevent it from falling down. AS67.00-Z-0002-01A
1 Remove door lining   AR72.12-P-1010CW
2.1 Remove door module (16) Model 204.0/2/9, model 212.0 except code (Z04) Light armoring, model 212.1/2 AR72.12-P-0103CW
2.2 Remove inner door panel (16) Model 212 with code (Z04) Light armoring, with code (Z13) Left rear power window with special protection, with code (Z14) Right rear power window with special protection
Model 212 with code (Z04) Light armoring, without code (Z13) Left rear power window with special protection, without code (Z14) Right rear power window with special protection
AR72.12-P-0104EG
3 Cut off rivet heads of hollow rivets (18) NOTES Support door module or inner door panel (16) from underneath in area of hollow rivets (18) so that it cannot bend when cutting off the rivet heads.
A bent door module or inner door panel (16) must be replaced.
 
    SPECIAL TOOL Rivet milling cutter Fig 2
    SPECIAL TOOL Milling bit crown Fig 3
    Rechargeable drill/screwdriver
Hand riveting tool
 
4 Remove left or right rear door speaker (H4/3, H4/4) from door module or inner door panel (16) INSTALLATION IMPORTANT Speaker must be installed free of tension in the door module or inner door panel.  
5 Press out any leftover rivet remains at the door module or inner door panel (16) SPECIAL TOOL Press-out tool Fig 4
6 Install in the reverse order    
Fig 2: Identifying Rivet Milling Cutter (171 589 00 39 00)
G09977641Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Milling Bit Crown (171 589 00 39 01)
G09977642Courtesy of MERCEDES-BENZ USA
Fig 4: Identifying Press-Out Tool (221 589 00 39 00)
G09977643Courtesy of MERCEDES-BENZ USA