Remove/install rear door module - AR72.12-P-0103CW
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MODEL 204.0/2/9
MODEL 212.0 except CODE (Z04) Light armoring
MODEL 212.1
MODEL 212.2
Shown on model 204.0
MODIFICATION NOTES
| 17.11.11 | "Safety note AS91.00-Z-0001-01A" added | ||
| 17.11.11 | "Disconnect ground line from battery" added | Operation step 2 |
| Remove/install | |||
| Risk of injury caused by performing testing or repair work on airbag or emergency tensioning retractor units. | Store airbag units with deployment side facing up; do not expose to temperatures greater than 100 °C. When working on these units, disconnect the power supply. | AS91.00-Z-0001-01A | |
| Risk of injury caused by fingers being pinched or crushed when removing, installing or aligning hoods, doors, trunk lids, liftgates or sliding roof | Keep body parts and limbs well clear of moving parts. | AS00.00-Z-0011-01A | |
| Risk of injury due to hands being crushed when window glass is not secure | Secure window to prevent it from falling down. | AS67.00-Z-0002-01A | |
| 1 | Loosen left and right crank window (2), completely push upward and secure against falling down with suitable adhesive tape (3). | AR72.12-P-1910CW | |
| 2 | Disconnect battery ground line | Model 204 | AR54.10-P-0003CW |
| Model 212 | AR54.10-P-0003EW | ||
| 3 | Remove outside door handle | ||
| 4 | Take off gaskets (4) | ||
| 5 | Loosen bolts (5), push bearing bracket (6) toward front and unhook | ||
| 6 | Release connector (arrow), disconnect left rear door electrical connector (X35/3) and right rear door electrical connector (X35/4) and lay door wiring harness (7) toward inside into rear door (8) | ||
| 7 | Unclip grommet (9) and pull door wiring harness (7) out of rear door (8) | ||
| 8 | Remove bolts (10) | *BA72.12-P-1005-01O | |
| 9 | Cut rivet heads out of rivets (11) | Figure | |
Rechargeable drill/screwdriver Hand riveting tool |
Figure | ||
| 10 | Detach door module (1) from rear door (8) and remove | Replace door module (1) if bent. |
|
| Figure | |||
| 11 | Press out any pieces of rivet remaining in the inner door panel. | Figure | |
| 12 | Completely remove rivet residues and drilling chips from rear door (8). | Wet/dry vacuum cleaner |
|
| 13 | Install in the reverse order |
REAR DOOR
| Number | Designation | Model 204 | Model 212 without code Z04 | |
|---|---|---|---|---|
| BA72.12-P-1005-01O | Bolt, door lock on rear door | Nm | 7 | 7 |