Replace complete rear end - AR64.20-P-1020EW
WARNING: This page does not describe the selected car, but rather 33 other vehicles, including the 2016 Mercedes-Benz E63 S AMG, 2016 Mercedes-Benz E400, 2016 Mercedes-Benz E350, 2016 Mercedes-Benz E300, and 2016 Mercedes-Benz E250. However, it is still accessible from the selected car via links, so may be relevant.
MODEL 212.0/1, 218.3
Shown on model 212
| Removing | |||
| Risk of death caused by high voltage used for electric welding. Risk of explosion caused by welding in the area of highly inflammable materials. Risk of injury caused by welding splatter and UV light while welding. Risk of poisoning caused by inhaling welding fumes. | Use insulating mats. Wear protective clothing, safety glasses and protective mask. Remove highly inflammable materials from the hazard area. Use air extractor system. | AS00.00-Z-0007-01A | |
| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between columns of vehicle lift and position four support plates at vehicle lift support points specified by vehicle manufacturer. | AS00.00-Z-0010-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Measures for preventing damage to components when performing electric welding and soldering work | AH60.00-P-0001-02A | ||
| General information on body repair | AH60.00-N-0001-01A | ||
| General information on MB materials | AH98.00-P-9409-03A | ||
| 1 | Prepare all workshop equipment and commercially available tools required for repair | ||
| 2 | Remove all detachable parts in area to be repaired | ||
| 3 | Cover all detachable parts remaining in vehicle with welding protection blankets | Welding protective blanket | |
| 4 | Remove rear end (1) | AR64.20-P-1020-01EW | |
Round wire brush Wet and dry vacuum cleaner |
Figure | ||
| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| 5 | Prepare rear end (1) for installation | AR64.20-P-1020-02EW | |
| Round wire brush | |||
| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| Install | |||
| 6 | Install rear end (1), fit and weld in | AR64.20-P-1020-03EW | |
Multifunction device (spot welding) Vice grip pliers (standard) Pneumatic/hydraulic blind rivet tool Round wire brush |
Figure | ||
| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| Blind rivet | *BR00.45-Z-1001-13A | ||
| General information on riveting | AH60.00-P-0003-01N | ||
| 7 | Adjust gap dimensions on cover, rear lamp units and bumper | Model 212 | AR60.00-P-0700-01EW |
| Figure | |||
| Trunk lid to upper rear fender, rear fender to taillamp, trunk lid taillamp to taillamp | *BE60.00-P-1003-01U | ||
| Model 218 | AR60.00-P-0700-01EL | ||
| Figure | |||
| Trunk lid to upper rear fender, trunk lid to taillamp, rear fender to taillamp | *BE60.00-P-1003-01O | ||
| 8 | Clean weld joints and sheet metal flanges with rotary wire brush | Round wire brush | |
| 9 | Clean repair area | Wet and dry vacuum cleaner | |
| Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors. | No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and skin cream. Ensure that the area is well ventilated. | AS98.00-Z-0002-01A | |
| 10 | Prime repair area with primer filler | ||
| Notes on paintwork repairs | AH98.00-P-9408-02A | ||
| 11 | Carry out seam sealing after repairs | Model 212 | AR97.10-P-4000EW |
| Model 218 | AR97.10-P-4000EL | ||
| Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors. | No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and skin cream. Ensure that the area is well ventilated. | AS98.00-Z-0002-01A | |
| 12 | Paint repair area adjacent surfaces | ||
| Notes on paintwork repairs | AH98.00-P-9408-02A | ||
| 13 | Apply additional cavity preservation | Model 212 | AR97.20-P-1500EW |
| Model 218 | AR97.20-P-1500EL | ||
| 14 | Remove welding protection blankets | ||
| 15 | Install all removed detachable parts |
CHECK VALUES FOR GAPS
| Number | Designation | Model 212.0/1 | |||
|---|---|---|---|---|---|
| BE60.00-P-1003-01U | Gap dimension | Trunk lid to rear fender, top | Dim. "L" | mm | 4 (±1) |
| Trunk lid to rear lamp unit | Dim. "M" | mm | - | ||
| Trunk lid to bumper | Dim. "N" | mm | 6.5 (±1) | ||
| Rear fender to lamp unit | Dim. "O" | mm | 2 (+1.5/-1) | ||
| Taillamp to bumper | Dim. "P" | mm | 2 (±1) | ||
| Taillamp, trunk lid to taillamp | Dim. "M1" | mm | 4 (±1.5) | ||
| AR60.00-P-0700-01EW | |||||
TEST VALUES FOR GAP DIMENSIONS ON HOODS, DOORS AND LIDS
| Number | Designation | Model 218.3 | |||
|---|---|---|---|---|---|
| BE60.00-P-1003-01O | Gap dimension | Trunk lid to rear fender, top | Dim. "J" | mm | 4.0 (±1) |
| Trunk lid to rear lamp unit | Dim. "K" | mm | 5.0 (±1) | ||
| Trunk lid to bumper | Dim. "L" | mm | 5.5 (±1) | ||
| Rear fender to lamp unit | Dim. "M" | mm | 3.0 (±1) | ||
| AR60.00-P-0700-01EL | |||||
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1001-13A | Blind rivet 6.4 14 | A 003 990 35 97 |
| BR00.45-Z-1003-01A | White sealing compound, 310 ml, DBL 6069.20 | A 001 989 63 20 |
| BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |
| BR00.45-Z-1008-13A | Blind rivet 6.4 14 | A 003 990 35 97 |