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Remove/install throttle valve actuator - AR07.51-P-1401ELS

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ENGINE 276.8 in MODEL 207, 212, 218 

Fig 1: Throttle Valve Actuator Remove/Install Components
G09974690DANGERREMOVINGINSTALLINGTORQUE SPECIFICATIONTORQUE SPECIFICATIONINSTALLATION IMPORTANTREFER TO SELF-DIAGNOSTIC SYSTEMSDANGERCourtesy of MERCEDES-BENZ USA
DANGER Risk of injury  caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof. No parts of the body or limbs should be within the operating area when the components are moving. AS00.00-Z-0011-01A
REMOVINGINSTALLING Remove/install     
1 Remove engine cover    
2 Detach charge air pipes on ATL   AR09.41-P-8620ELS
3 Unfasten clamp (2) from charge air cooler (1) at throttle valve actuator (M16/6)    
4 Remove diagonal struts upstream of charge air cooler (1) ENGINE 276.8 in MODEL 207.462/465  
TORQUE SPECIFICATION Mounting brace to front end/front axle carrier *BA33.10-P-1004-01M 
5 Detach charge air cooler (1) and pull to the front with attached coolant hoses   AR09.41-P-6819ELS
6 Disconnect electrical connection (M16/6x1) on throttle valve actuator (M16/6)    
7 Remove screw/bolt (3) TORQUE SPECIFICATION Bolt, air duct housing and throttle valve actuator to air intake pipe *BA09.20-P-1004-01T 
8 Take throttle valve actuator (M16/6) out of the engine compartment INSTALLATION IMPORTANT Replace seal and ensure correct seating during assembly.  
9 Install in the reverse order    
10 Read out fault memory using the diagnostic system and clear if necessary    
REFER TO SELF-DIAGNOSTIC SYSTEMS     AD00.00-P-2000-04A
DANGER Risk of accident  from vehicle starting off by itself when engine running. Risk of injury  (bruises and burns) resulting from working on the engine while it is being started or when it is running. Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. AS00.00-Z-0005-01A
11 Carry out an engine test run, checking the engine for proper operation and leaktightness    
INTAKE MANIFOLD

Number Designation ENGINE 276
BA09.20-P-1004-01T Bolt, air duct housing and throttle valve actuator to air intake pipe Nm 7
FRONT AXLE CARRIER

Number Designation MODEL 207
BA33.10-P-1004-01M Mounting brace to front end/front axle carrier M8 Nm 23
M10 Nm 50