LEMON Manuals: Even more car manuals for everyone
Home >> Smart >> 2015 >> Fortwo Electric Drive, 2D Convertible >> Repair and Diagnosis >> External Pages >> Different car >> Section 37 (Complete Engine - 212 Chassis - 1 Of 5) >> Testing & Repair >> Disconnect/connect engine wiring harness >> Disconnect/connect engine wiring harness - AR01.00-P-2410CMG

Disconnect/connect engine wiring harness - AR01.00-P-2410CMG

WARNING: This page does not describe the selected car, but rather 33 other vehicles, including the 2016 Mercedes-Benz E63 S AMG, 2016 Mercedes-Benz E400, 2016 Mercedes-Benz E350, 2016 Mercedes-Benz E300, and 2016 Mercedes-Benz E250. However, it is still accessible from the selected car via links, so may be relevant.

ENGINES 156 in MODEL 204, 212 

Fig 1: Connecting/Disconnecting Engine Wiring Harness (1 Of 2)
G09973650Courtesy of MERCEDES-BENZ USA
Fig 2: Connecting/Disconnecting Engine Wiring Harness (2 Of 2)
G09973651Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Remove/install     
DANGER Risk of death  caused by vehicle slipping or tilting off of the vehicle lift. Align vehicle between vehicle lift columns and position four support plates at vehicle lift support points specified by vehicle manufacturer. AS00.00-Z-0010-01A
1 Detach ground line from battery Model 204 AR54.10-P-0003CW
1   Model 212 AR54.10-P-0003EW
NOTES Notes on battery   AH54.10-P-0001-01A
2 Remove air filter housing (7).   AR09.10-P-1150CMG
3 Remove air duct housing (5) from the right radiator tank    
4 Detach rubber seal (4) from splash wall and radiator tank INSTALLATION IMPORTANT Ensure proper seating of the rubber seal (4).  
5 Detach cover (2) of front prefuse box (F32)    
6 Detach positive line (1) from the front prefuse box (F32)    
7 Unclip positive line (1), disconnect cable ties and place on engine    
8 Detach engine plug (9) at ME-SFI [ME] control unit (N3/10) Model 204 AR07.08-P-7008CMG
Model 212 AR07.08-P-7008EMG
9 Disconnect electrical connector (3)    
10 Unclip engine wiring harness (10) at the right radiator tank and at the splash wall and place on engine INSTALLATION IMPORTANT Pay attention to the correct and unstressed routing of the engine wiring harness (10).  
11 Detach ground line (8) at the left frame    
12 Raise vehicle and remove lower engine compartment paneling    
13 Unclip and separate electrical connectors for oxygen sensors (G3/3x1, G3/4x1, G3/5x1, G3/6x1) from the brackets at the transmission (12)    
14 Detach shield (13) from transmission (12) Model 204 AR27.40-P-0700-01CW
Model 212 AR27.40-P-0700-01EW
TORQUE SPECIFICATION *BA27.40-P-1014-01A 
TORQUE SPECIFICATION *BA27.40-P-1019-01A 
15 Disconnect electronic transmission control connector (14)    
16 Detach ground line (6) at transmission (12) TORQUE SPECIFICATION *BA22.10-P-1003-03E 
17 Install in the reverse order    
18 Read out fault memory with STAR DIAGNOSIS and erase if necessary    
HOUSING

Number Designation Transmission 722.9
BA27.40-P-1014-01A Screw/bolt, heat shield to transmission housing Nm 9
BA27.40-P-1019-01A Screw/bolt, leaf spring to transmission housing Nm 5
ENGINE MOUNT, ENGINE SUPPORT (ENGINE SIDE)

Number Designation Model 204 except 4MATIC, except model 204.9 Model 212 except 4MATIC
BA22.10-P-1003-03E Screw/bolt connecting rear engine mount to bracket or transmission Nm 50 50