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Remove/install hydraulic line of power steering - AR46.25-P-3015CMG

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MODEL 204, 212 with ENGINE 156 pressure line 

Fig 1: Hydraulic Line Of Power Steering Remove/Install Components
G09976741Courtesy of MERCEDES-BENZ USA
MODIFICATION NOTES

23.11.10 Value changed: bolt, clamp plate, high-pressure line/return line to rack-and-pinion steering control head   *BA46.20-P-1003-01N 
REMOVINGINSTALLING Remove/install     
DANGER Risk of injury  caused by fingers being pinched or crushed  when removing, installing or aligning hoods, doors, trunk lids, liftgates or sliding roof Keep body parts and limbs well clear of moving parts. AS00.00-Z-0011-01A
DANGER Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between columns of vehicle lift and position four support plates at vehicle lift support points specified by vehicle manufacturer. AS00.00-Z-0010-01A
DANGER Risk of injury  to skin or eyes caused by hydraulic fluid spraying out under high pressure. Risk of poisoning  caused by swallowing hydraulic fluid Depressurize hydraulic system completely before starting any work on system. Wear protective clothing and safety glasses. AS00.00-Z-0013-01A
1 Remove engine intake air duct and front engine cover NOTES Do not tilt front engine cover, but lift upwards vertically otherwise the retaining lugs can break off.  
2 Extract oil from power steering expansion reservoir SPECIAL TOOL Figure
3 Loosen engine mounts from below   AR22.10-P-1260CMG
4 Attach engine lifting device, lift engine and slide to the right Model 204 AR33.10-P-0105CW
Model 212 AR33.10-P-0105EW
5 Detach hydraulic line (1) from power steering pump (3); for this purpose, remove banjo bolt (2) INSTALLATION IMPORTANT Replace sealing rings. Attach banjo bolt (2) from above.
IMPORTANT Seal openings using stop plugs.
 
TORQUE SPECIFICATION Model 204 *BA46.30-P-1004-01R 
TORQUE SPECIFICATION Model 212 *BA46.30-P-1004-01T 
SPECIAL TOOL Figure
6 Unclip hydraulic line (1) from bracket (4)    
7 Unscrew nuts (5) and remove hydraulic line (1) from bracket (6)    
8 Unscrew bolt (7) and remove hydraulic line (1) IMPORTANT Collect oil which runs out and seal connections immediately.  
SPECIAL TOOL Figure
TORQUE SPECIFICATION *BA46.20-P-1003-01N 
9 Install in the reverse order    
10 Fill and bleed power steering pump (3) Model 204 AR46.30-P-0010CW
Model 212 AR46.30-P-0010EW 
INSPECT Checking     
DANGER Risk of accident  caused by vehicle starting off by itself when engine is running. Risk of injury  caused by contusions and burns during starting procedure or when working near the engine as it is running Secure vehicle to prevent it from moving by itself.
Wear closed and snug-fitting work clothes.
Do not touch hot or rotating parts.
AS00.00-Z-0005-01A
11 Check for leaks with engine running
STEERING GEAR

Number Designation Model 204 without 4MATIC, without model 204.9 Model 212 without 4MATIC
BA46.20-P-1003-01N Bolt, clamp plate, high-pressure line/return line to rack-and-pinion steering control head Nm 21 21
POWER STEERING PUMP

Number Designation Model 204 without engine 651
BA46.30-P-1004-01R Attachment, high pressure expansion hose of rack-and-pinion steering to power steering pump or tandem pump Union nut Nm 40
Banjo bolt Nm 45
Bolt M8 Nm 18
POWER STEERING PUMP

Number Designation Model 212
BA46.30-P-1004-01T Attachment, high pressure expansion hose to power steering pump Union nut Nm 40
Banjo bolt Nm 45
Bolt M8 Nm 18
Fig 2: Identifying Hand Pump (210 589 00 71 00)
G09976742Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Set Of Stop Plugs (129 589 00 91 00)
G09976743Courtesy of MERCEDES-BENZ USA