Remove/install hydraulic line of power steering - AR46.25-P-3015CMG
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MODEL 204, 212 with ENGINE 156 pressure line
MODIFICATION NOTES
| 23.11.10 | Value changed: bolt, clamp plate, high-pressure line/return line to rack-and-pinion steering control head | *BA46.20-P-1003-01N |
| Remove/install | |||
| Risk of injury caused by fingers being pinched or crushed when removing, installing or aligning hoods, doors, trunk lids, liftgates or sliding roof | Keep body parts and limbs well clear of moving parts. | AS00.00-Z-0011-01A | |
| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between columns of vehicle lift and position four support plates at vehicle lift support points specified by vehicle manufacturer. | AS00.00-Z-0010-01A | |
| Risk of injury to skin or eyes caused by hydraulic fluid spraying out under high pressure. Risk of poisoning caused by swallowing hydraulic fluid | Depressurize hydraulic system completely before starting any work on system. Wear protective clothing and safety glasses. | AS00.00-Z-0013-01A | |
| 1 | Remove engine intake air duct and front engine cover | ||
| 2 | Extract oil from power steering expansion reservoir | Figure | |
| 3 | Loosen engine mounts from below | AR22.10-P-1260CMG | |
| 4 | Attach engine lifting device, lift engine and slide to the right | Model 204 | AR33.10-P-0105CW |
| Model 212 | AR33.10-P-0105EW | ||
| 5 | Detach hydraulic line (1) from power steering pump (3); for this purpose, remove banjo bolt (2) | ||
| *BA46.30-P-1004-01R | |||
| *BA46.30-P-1004-01T | |||
| Figure | |||
| 6 | Unclip hydraulic line (1) from bracket (4) | ||
| 7 | Unscrew nuts (5) and remove hydraulic line (1) from bracket (6) | ||
| 8 | Unscrew bolt (7) and remove hydraulic line (1) | ||
| Figure | |||
| *BA46.20-P-1003-01N | |||
| 9 | Install in the reverse order | ||
| 10 | Fill and bleed power steering pump (3) | Model 204 | AR46.30-P-0010CW |
| Model 212 | AR46.30-P-0010EW | ||
| Checking | |||
| Risk of accident caused by vehicle starting off by itself when engine is running. Risk of injury caused by contusions and burns during starting procedure or when working near the engine as it is running | Secure vehicle to prevent it from moving by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. |
AS00.00-Z-0005-01A | |
| 11 | Check for leaks with engine running |
STEERING GEAR
| Number | Designation | Model 204 without 4MATIC, without model 204.9 | Model 212 without 4MATIC | |
|---|---|---|---|---|
| BA46.20-P-1003-01N | Bolt, clamp plate, high-pressure line/return line to rack-and-pinion steering control head | Nm | 21 | 21 |
POWER STEERING PUMP
| Number | Designation | Model 204 without engine 651 | ||
|---|---|---|---|---|
| BA46.30-P-1004-01R | Attachment, high pressure expansion hose of rack-and-pinion steering to power steering pump or tandem pump | Union nut | Nm | 40 |
| Banjo bolt | Nm | 45 | ||
| Bolt M8 | Nm | 18 | ||
POWER STEERING PUMP
| Number | Designation | Model 212 | ||
|---|---|---|---|---|
| BA46.30-P-1004-01T | Attachment, high pressure expansion hose to power steering pump | Union nut | Nm | 40 |
| Banjo bolt | Nm | 45 | ||
| Bolt M8 | Nm | 18 | ||