Replace section of rear fender - AR63.50-P-1450ES
WARNING: This page does not describe the selected car, but rather 33 other vehicles, including the 2016 Mercedes-Benz E63 S AMG, 2016 Mercedes-Benz E400, 2016 Mercedes-Benz E350, 2016 Mercedes-Benz E300, and 2016 Mercedes-Benz E250. However, it is still accessible from the selected car via links, so may be relevant.
MODEL 212.2
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Pretreatment of bonding surfaces | AH60.00-P-0008-01SX | ||
| General information on body repair | AH60.00-P-0001-01A | ||
| General information on MB materials | AH98.00-P-9409-03A | ||
| Remove | |||
| 1 | Remove detachable parts in area to be repaired | ||
| 2 | Cover all detachable parts remaining on vehicle with spark protection blanket | ||
| 3 | Partially remove rear fender (1) | AR63.50-P-1450-01ELX | |
Body jig saw
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| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| Primer stick | *BR00.45-Z-1012-07A | ||
| Glass removal | |||
| 4 | Prepare rear fender (1) | AR63.50-P-1450-02ELX | |
Body jig saw
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| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| Install | |||
| The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases | Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly flammable materials from the hazard area. Use air extraction system. | AS00.00-Z-0007-01A | |
| Risk of poisoning caused by inhaling vapors or swallowing adhesive. Risk of injury caused by adhesive coming into contact with skin and eyes | Wear respiratory protection, protective gloves and safety glasses. Pour adhesive into suitable and appropriately marked containers only. | AS00.00-Z-0016-01A | |
| Measures for preventing damage to components when performing electric welding and soldering work | AH60.00-P-0001-02A | ||
| General information on riveting | AH60.00-P-0003-01N | ||
| General note on use of 2-component acoustic filler foam following repairs | AH60.00-P-0033-01A | ||
| 5 | Partially install rear fender (1) | AR63.50-P-1450-03ELX | |
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| Gap dimension | *BE60.00-P-1002-01U | ||
| Gap dimension | *BE60.00-P-1003-01U | ||
| Gap dimension | *BE60.00-P-1004-01U | ||
| Gap dimension | *BE60.00-P-1005-01U | ||
| White sealing compound, 310 ml, DBL 6069.20 | *BR00.45-Z-1003-01A | ||
| Adhesive kit, body, 2-component adhesive | *BR00.45-Z-1092-02A | ||
| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| Polygrip countersunk-head rivet, 6.4X14 | *BR00.45-Z-1002-13A | ||
| MIG-MAG inert gas welder (steel, brazing, aluminum) Blind/self-piercing riveting |
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| Figure | |||
| Fig 2 | |||
| For measuring points of gap dimensions on body. ↓ |
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| Gap dimensions on hoods, doors and lids | |||
| AR60.00-P-0700-01EW | |||
| 6 | Clean weld joints and sheet metal flanges with rotary wire brush |
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| 7 | Remove spark protection blankets | ||
| 8 | Clean repair area |
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| Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors. | No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and skin cream. Ensure that the area is well ventilated. | AS98.00-Z-0002-01A | |
| 9 | Prime repair area using primer filler | ||
| Notes on paintwork repairs | AH98.00-P-9408-02A | ||
AG |
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| 10 | Carry out seam sealing after repairs | AR97.10-P-4000EW | |
| Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors. | No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and skin cream. Ensure that the area is well ventilated. | AS98.00-Z-0002-01A | |
| 11 | Paint repair areas and adjacent surfaces | ||
| Notes on paintwork repairs | AH98.00-P-9408-02A | ||
| Risk of explosion and poisoning caused by solvent vapors and gasses. Risk of injury to skin and eyes when working with anticorrosion agents | Never spray corrosion protection agents into flames or onto hot objects; keep well away from all potential sources of ignition. Work in well-ventilated areas; wear respiratory protection. | AS97.00-Z-0001-01A | |
| 12 | Apply additional cavity preservation | ||
| Notes on cavity preservation | AH97.20-P-0001-01B | ||
| Cavity preservation, solvent-free (1 l container) | *BR00.45-Z-1003-05A | ||
| 13 | Install all detachable body components in area to be repaired |
CHECK VALUES FOR GAP DIMENSIONS
| Number | Designation | MODEL 212.2 | |||
|---|---|---|---|---|---|
| BE60.00-P-1004-01U | Gap dimension | Fuel filler flap (circumference) | Dimension "Q" | mm | 3 (+1/-0, 5) |
| See Picture | AR60.00-P-0700-01EW | ||||
CHECK VALUES FOR GAP DIMENSIONS
| Number | Designation | MODEL 212.2 | |||
|---|---|---|---|---|---|
| BE60.00-P-1003-01U | Gap dimension | Trunk lid to rear fender, top | Dimension "L" | mm | - |
| Trunk lid to taillamp | Dimension "M" | mm | - | ||
| Trunk lid to bumper | Dimension "N" | mm | - | ||
| Rear fender to taillamp | Dimension "O" | mm | 2 (+1, 5/-1) | ||
| Taillamp to bumper | Dimension "P" | mm | 2 (±1) | ||
| Trunk lid taillamp to taillamp | Dimension "M1" | mm | - | ||
| Picture | AR60.00-P-0700-01EW | ||||
CHECK VALUES FOR GAP DIMENSIONS
| Number | Designation | MODEL 212.2 | |||
|---|---|---|---|---|---|
| BE60.00-P-1005-01U | Gap dimension | Liftgate to roof | Dimension "R" | mm | - |
| Liftgate to roof (spoiler removed) | Dimension "R1" | mm | 9, 5 (±1, 5) | ||
| Spoiler to roof | Dimension "R2" | mm | 5 (±1, 5) | ||
| Liftgate to rear fender | Dimension "S" | mm | 4 (+1, 5/-1) | ||
| Liftgate to taillamp | Dimension "T" | mm | - | ||
| Liftgate to bumper | Dimension "U" | mm | 6 (±1, 5) | ||
| Liftgate to D-pillar | Dimension "V" | mm | - | ||
| Rear window and D-pillar | Dimension "X" | mm | - | ||
| Top sliding roof to roof | Dimension "Y" | mm | 5 (±1, 5) | ||
| Rear window to liftgate, bottom | Dimension "Z" | mm | 3 (±1, 5) | ||
| - | |||||
CHECK VALUES FOR GAP DIMENSIONS
| Number | Designation | MODEL 212.2 | |||
|---|---|---|---|---|---|
| BE60.00-P-1002-01U | Gap dimension | Front door to fender | Dimension "G" | mm | 4 (+1/-0, 5) |
| Front door to rear door | Dimension "H" | mm | 4, 5 (+1/-0, 5) | ||
| Front door to roof frame | Dimension "I" | mm | 14 (±1, 5) | ||
| Rear door to roof frame | Dimension "J" | mm | 13 (±1, 5) | ||
| Rear door to side piece, bottom | Dimension "K" | mm | 4 (+1/-0, 5) | ||
| Driver door cover to rear door cover | Dimension "W" | mm | 4 (±1) | ||
| See Picture | AR60.00-P-0700-01EW | ||||
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |
| BR00.45-Z-1002-13A | Polygrip countersunk-head rivet, 6.4X14 | A 003 990 86 97 05 |
| BR00.45-Z-1003-01A | White sealing compound, 310 ml, DBL 6069.20 | A 001 989 63 20 |
| BR00.45-Z-1003-05A | Cavity preservation, solvent-free (1 l container) | A 000 986 72 70 05 |
| BR00.45-Z-1012-07A | Primer stick | A 000 986 27 50 |
| BR00.45-Z-1092-02A | Adhesive kit, body, 2-component adhesive | A 009 989 36 71 |