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Remove/install charge air cooler - AR09.41-P-6817CW

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ENGINE 271, 642, 646, 651 in MODEL 204 

ENGINE 271, 642, 651 in MODEL 207 

ENGINE 271, 642, 651 in MODEL 212 

ENGINE 271, 651 in MODEL 172 

ENGINE 642, 651 in MODEL 218 

Illustration shows model 204 

Fig 1: Charge Air Cooler Remove/Install Components - Illustration Shows Model 204 (1 Of 2)
G09974918Courtesy of MERCEDES-BENZ USA

Illustration shows model 204 

Fig 2: Charge Air Cooler Remove/Install Components - Illustration Shows Model 204 (2 Of 2)
G09974919Courtesy of MERCEDES-BENZ USA

Shown: model 218 

Fig 3: Charge Air Cooler Remove/Install Components - Shows On Model 218 (1 Of 2)
G09974920Courtesy of MERCEDES-BENZ USA
Fig 4: Charge Air Cooler Remove/Install Components - Shows On Model 218 (2 Of 2)
G09974921Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Remove/install     
DANGER Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by vehicle manufacturer. AS00.00-Z-0010-01A
1 Remove lower engine compartment paneling or bottom section of soundproofing MODEL 204.9 AR61.20-P-1105CY
Vehicles with gasoline engine except model 172, 204.9 AR61.20-P-1105EW
Model 172 with gasoline engine AR61.20-P-1105W
Model 172 with diesel engine AR94.30-P-5300W
Model 204, 207, 212, 218 with diesel engine except model 204.9 AR94.30-P-5300EW
2 Remove center reinforcement at the front All except model 172
ENGINE 271, 642, 646, 651 in MODEL 204
AR62.30-P-1570CW
ENGINE 271, 642, 651 in MODEL 207
ENGINE 271, 642, 651 in MODEL 212
AR62.30-P-1570EW
ENGINE 642, 651 in MODEL 218 AR62.30-P-1570EL
3 Remove cold air intake at the front Only on model 172
Vehicles with gasoline engine
AR20.40-P-5050W
Vehicles with diesel engine AR20.40-P-5050CW
4 Press unlocking fishplates (14) apart (arrows) and unclip air ducting below (13) on left and right out of the fan unit (10)    
5 Disconnect electrical connection on outside temperature sensor (B14) and expose electrical line (1)    
6 Unclip electrical line (2) for refrigerant pressure sensor (B12) from the air ducting below (13)    
7 Unfasten charge air ducts on charge air cooler (3)    
8 Raise radiator module upwards and put down in direction of engine Model 172, 204, 207, 212  
9 Unclip charge air cooler (3) below on both sides    
10 Extend charge air cooler (3) out of the upper suspension downwards Model 218  
11 Take out charge air cooler (3) INSTALLATION IMPORTANT The air ducting below (13) must be changed when replacing the charge air cooler (3).  
12 Install in the reverse order