LEMON Manuals: Even more car manuals for everyone
Home >> Smart >> 2015 >> Fortwo Electric Drive, 2D Convertible >> Repair and Diagnosis >> External Pages >> Different car >> Section 23 (Automatic Transmission - 212 Chassis - 3 Of 5) >> Testing & Repair >> Remove/install multi-disk brake B1 and oil pump >> Remove/install multi-disk brake B1 and oil pump - AR27.50-P-0721W

Remove/install multi-disk brake B1 and oil pump - AR27.50-P-0721W

WARNING: This page does not describe the selected car, but rather 33 other vehicles, including the 2016 Mercedes-Benz E63 S AMG, 2016 Mercedes-Benz E400, 2016 Mercedes-Benz E350, 2016 Mercedes-Benz E300, and 2016 Mercedes-Benz E250. However, it is still accessible from the selected car via links, so may be relevant.

TRANSMISSION 722.9 (except 722.93), 724.2 

Shown on transmission 722.9 

Fig 1: Multi-Disk Brake B1 And Oil Pump Remove/Install Components - Shown On Transmission 722.9 (1 Of 2)
G09975833Courtesy of MERCEDES-BENZ USA
Fig 2: Multi-Disk Brake B1 And Oil Pump Remove/Install Components - Shown On Transmission 722.9 (2 Of 2)
G09975834Courtesy of MERCEDES-BENZ USA
REMOVING Remove     
NOTES Notes on automatic transmission   AH27.19-P-0001-01NKB
1 Remove drive unit   AR27.50-P-0612W 
NOTES Cleanliness is essential when working on the transmission.
Otherwise, even the smallest foreign particle in the hydraulic components of the transmission can lead to malfunctions or a total failure of the transmission.
IMPORTANT For cleaning, use lint-free cleaning cloth. Chamois leathers are the most suitable.
IMPORTANT The drive unit consists of the drive shaft, multidisk clutch K2, front planet carrier, internal plate carrier, multidisk clutch K1 and multidisk brake B3.
2.1 Remove bolts (17a) and remove oil pump (17) TRANSMISSION 722.9 (except 722.93)
IMPORTANT Screw two opposing bolts (17a) into housing (17g) and loosen oil pump (17) by applying gentle blows using a plastic mallet. The impellers (17r, 17z) lie loose in the housing (17g).
 
2.2 Remove rotor of electric machine TRANSMISSION 724.2 in MODEL 212.095/098/195/298  
TRANSMISSION 724.2 in MODEL 212.095/098/195/298 AR08.10-P-0012EH
3 Unscrew bolts (16a) and remove multidisk brake (16) IMPORTANT Loosen the multidisk brake (16) by applying gentle blows using a plastic mallet.
Depending on findings: Replace multidisk brake (16).
↓
 
Disassemble/assemble multi-disk brake B1 AR27.50-P-0870W 
4 Remove seal (1d)    
INSTALLING Install     
5 Place seal (1d) on torque converter housing or clutch housing (1w) and align IMPORTANT The seal (1d) can normally be reused several times. The seal (1d) must not exhibit any scratches and must not be coated with sealant.  
6 Attach multidisk brake (16) to torque converter housing or clutch housing (1w) NOTES Apply oil to transmission components before installation.
Damage can otherwise occur during the startup phase when the transmission is being put into service.
IMPORTANT The installation position is predetermined by a dowel pin on the multidisk brake (16).
 
TORQUE SPECIFICATION
TRANSMISSION 722.9
*BA27.40-P-1004-01A 
TORQUE SPECIFICATION
TRANSMISSION 722.9 in MODEL 463
*BA27.40-P-1005-01E 
TORQUE SPECIFICATION
TRANSMISSION 724.2
*BA27.10-P-1006-04G 
TORQUE SPECIFICATION
TRANSMISSION 724.2
*BA27.10-P-1025-04G 
7.1 Attach oil pump (17) TRANSMISSION 722.9 (except 722.93)
IMPORTANT Replace radial sealing ring and O-ring (17o).
Insert the impeller (17r) in such a way that the chamfer (arrow) points toward the housing (17g).
 
TORQUE SPECIFICATION
TRANSMISSION 722.9
*BA27.40-P-1003-01A 
TORQUE SPECIFICATION
TRANSMISSION 722.9 in MODEL 463
*BA27.40-P-1004-01E 
7.2 Install rotor of electric machine TRANSMISSION 724.2 in MODEL 212.095/098/195/298  
TRANSMISSION 724.2 in MODEL 212.095/098/195/298 AR08.10-P-0012EH
8 Install drive unit   AR27.50-P-0612W 
TORQUE CONVERTER HOUSING

Number Designation TRANSMISSION 722.9
BA27.40-P-1003-01A Bolt, oil pump with multi-disk brake B1 to torque converter housing Nm 20
COMPLETE AUTOMATIC TRANSMISSION

Number Designation TRANSMISSION 724.2
BA27.10-P-1025-04G Bolt, multidisk brake B1 to clutch housing Nm 20
TORQUE CONVERTER HOUSING

Number Designation TRANSMISSION 722.9
BA27.40-P-1004-01A Bolt, multi-disk brake B1 to converter housing Nm 11
COMPLETE AUTOMATIC TRANSMISSION

Number Designation TRANSMISSION 724.2
BA27.10-P-1006-04G Bolt, external plate carrier to clutch housing Nm 10
TORQUE CONVERTER HOUSING

Number Designation TRANSMISSION 722.9 in MODEL 463
BA27.40-P-1005-01E Bolt, multi-disk brake B1 to converter housing Nm 11
TORQUE CONVERTER HOUSING

Number Designation TRANSMISSION 722.9 in MODEL 463
BA27.40-P-1004-01E Bolt, oil pump with multi-disk brake B1 to torque converter housing Nm 20