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Remove/install valve springs and/or valve stem seals - AR05.30-P-3500MM

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ENGINE 152.9 in MODEL 172 

ENGINE 157 in MODEL 212, 218 

ENGINE 278 in MODEL 207, 212, 218 

Fig 1: Valve Stem Seals Remove/Install Components - Shown On Right Cylinder Head (1 Of 2)
G09974422Courtesy of MERCEDES-BENZ USA
Fig 2: Valve Stem Seals Remove/Install Components - Shown On Right Cylinder Head (2 Of 2)
G09974424Courtesy of MERCEDES-BENZ USA

Shown on engine 152 

Fig 3: Valve Stem Seals Remove/Install Components - Shown On Engine 152
G09974423Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Remove/install     
1 Remove cylinder head (1) ENGINE 152.9 in MODEL 172.4 Cylinder head (1) on the right AR01.30-P-5780MMI
    Cylinder head (1) on the left ENGINE 157, 278 in MODEL 212, 218
ENGINE 278 in MODEL 207
AR01.30-P-5780ELB
    Cylinder head (1) on the left ENGINE 152.9 in MODEL 172.4 AR01.30-P-5770MMI
    Cylinder head (1) on the left ENGINE 157, 278 in MODEL 212, 218
ENGINE 278 in MODEL 207
AR01.30-P-5770ELB
2 Remove valve clearance compensation elements (10) ENGINE 278 in MODEL 207 AR05.00-P-2011FH
    ENGINE 157, 278 in MODEL 212, 218 AR05.00-P-2011EL
    ENGINE 152.9 in MODEL 172.4 AR05.00-P-2011MMI
3 Mount cylinder head (1) onto assembly device (01) NOTES
Before putting assembly device (01) into operation, check that counterholders (02) are correctly mounted on cylinder head (1).
There is otherwise the danger that the cylinder head (1) will be pressed upwards out of the assembly device (01) and the cylinder head (1) will be damaged with the valves (6) in the combustion chamber.
IMPORTANT Observe operator's manual of assembly device manufacturer (01).
 
    SPECIAL TOOL Assembly tool Figure
4 Mount assembly lever (03) with depressor (04) on sliding piece (05) IMPORTANT Position depressor (04) vertically at upper valve spring retainer (2) and align to sliding piece (05).  
    SPECIAL TOOL Depressor Figure
    SPECIAL TOOL Valve assembly tools kit Figure
5 Slide air bellows for assembly device (01) with the lever (06) NOTES
Ensure that air bellows for assembly device (01) always correctly stands opposite a combustion chamber and is pushed in the middle.
The air bellows can be pushed out of the side of the combustion chamber otherwise and this leads to damage to the valves (6).
IMPORTANT Move air bellows for the assembly device (01) with a lever (06) in such a way that they are matched to the combustion chamber of the respective valves (6).
 
6 Connect compressed air to assembly device (01) and open compressed air valve IMPORTANT The assembly device (01) air bellows presses the valve disks in the combustion chamber.  
7 Compress valve spring (3) with assembly lever (03)    
8 Remove valve keepers (4) INSTALLATION IMPORTANT Ensure the valve keepers (4) are securely seated.  
    SPECIAL TOOL Magnetic pin Figure
9 Remove upper valve spring retainer (2) and valve spring (3)    
10 Use pliers (07) to remove valve stem seal (5)   AR05.30-P-3500-02MM 
    SPECIAL TOOL Pliers Figure
    SPECIAL TOOL Drift Figure
11 Install in the reverse order    
DANGER Risk of accident  from vehicle starting off by itself when engine running. Risk of injury  (bruises and burns) resulting from working on the engine while it is being started or when it is running. Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. AS00.00-Z-0005-01A
12 Perform an engine test run and check engine for leaktightness    
Fig 4: Identifying Magnetic Pin (210 589 00 40 00)
G09974425Courtesy of MERCEDES-BENZ USA
Fig 5: Identifying Valve Assembly Tools Kit (111 589 25 61 00)
G09974426Courtesy of MERCEDES-BENZ USA
Fig 6: Identifying Drift (604 589 00 43 00)
G09974427Courtesy of MERCEDES-BENZ USA
Fig 7: Identifying Pliers (606 589 00 37 00)
G09974428Courtesy of MERCEDES-BENZ USA
Fig 8: Identifying Depressor (273 589 00 61 00)
G09974429Courtesy of MERCEDES-BENZ USA
Fig 9: Identifying Assembly Tool (271 589 00 59 00)
G09974430Courtesy of MERCEDES-BENZ USA