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Remove/install right cylinder head cover - AR01.20-P-5012EEL

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ENGINE 276.9 in MODEL 212, 218 

Shown on model 218 

Fig 1: Right Cylinder Head Cover Remove/Install Components - Shown On Model 218 (1 Of 2)
G09973761Courtesy of MERCEDES-BENZ USA
Fig 2: Right Cylinder Head Cover Remove/Install Components - Shown On Model 218 (2 Of 2)
G09973762Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Remove/install     
DANGER Risk of injury  caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof. No parts of the body or limbs should be within the operating area when the components are moving. AS00.00-Z-0011-01A
NOTES Notes on threaded connections with aluminum screws/bolts   AH00.00-P-0006-01RM
1 Remove center section (78) of the bulkhead INSTALLATION IMPORTANT Ensure correct seating of the center section (78) of the bulkhead.  
2 Remove front cover at cylinder head   AR01.30-P-5700ELR
3 Remove rail   AR07.03-P-1010EL
4 Detach engine wiring harness on cylinder head cover (1)   AR01.00-P-2410-02EL
5 Remove high pressure pump housing   AR07.02-P-1020EL
6 Remove centrifuge cover   AR01.20-P-2100EL 
7 Remove ignition coils   AR15.12-P-2003EL
8 Loosen screw/bolts (1s) for cylinder head cover (1) in the reverse order of the tightening procedure and remove them   AR01.20-P-5014-03MMA
    INSTALLATION IMPORTANT Replace screw/bolts (1s) with new ones.  
    TORQUE SPECIFICATION Screw/bolt, cylinder head cover to cylinder head *BA01.20-P-1004-01L 
9 Carefully pry off and remove cylinder head cover (1) from cylinder head (2)    
IMPORTANT Notes on sealant path for cylinder head cover NOTES
Do not  hammer in a tool to pry off between cylinder head cover (1) and cylinder head (2). The sealing surfaces can be damaged otherwise.
INSTALLATION IMPORTANT Observe notes on cylinder head cover sealant path.
AH01.30-P-1000-08MM
    Loctite 5970 sealant *BR00.45-Z-1013-01A 
    SPECIAL TOOL Application gun Fig 3
INSPECT Check     
10 Check camshaft mounts in cylinder head cover (1) and camshafts for galling and score marks    
CLEANING Clean     
11 Clean sealing surfaces at cylinder head (2) and cylinder head cover (1)   AR01.00-P-0050-01A
    NOTES
Do not use any sharp-edged tools or abrasive paper.
The sealing surfaces can be damaged otherwise.
 
    Loctite 7063 cleaning spray (150 ml) *BR00.45-Z-1046-04A 
    Loctite 7200 *BR00.45-Z-1038-04A 
12 Install in the reverse order    
DANGER Risk of accident  from vehicle starting off by itself when engine running. Risk of injury  (bruises and burns) resulting from working on the engine while it is being started or when it is running. Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. AS00.00-Z-0005-01A
13 Carry out engine test run and check engine for leaktightness while it is running    
CRANKCASE VENTILATION, CYLINDER HEAD COVER

Number Designation ENGINE 276
BA01.20-P-1004-01L Screw/bolt, cylinder head cover to cylinder head Stage 1 Nm 12
Stage 2 ∠° 90
Fig 3: Identifying Application Gun (112 589 00 25 00)
G09973763Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1013-01A Loctite 5970 sealant A 003 989 98 20
BR00.45-Z-1038-04A Loctite 7200 Henkel Loctite Deutschland GmbH
BR00.45-Z-1046-04A Loctite 7063 cleaning spray (150 ml) A 001 986 71 71 10