Replace core plugs in crankcase - AR01.40-P-8499HC
WARNING: This page does not describe the selected car, but rather 33 other vehicles, including the 2016 Mercedes-Benz E63 S AMG, 2016 Mercedes-Benz E400, 2016 Mercedes-Benz E350, 2016 Mercedes-Benz E300, and 2016 Mercedes-Benz E250. However, it is still accessible from the selected car via links, so may be relevant.
ENGINES 611, 612, 613, 646.951/961, 647.961, 648.961, 651
ENGINES 612.965/966
Shown on engine 613
| Removing | |||
| Risk of injury to skin and eyes caused by scalding from contact with hot coolant spray. Risk of poisoning caused by swallowing coolant. | Do not open cooling system unless coolant temperature is below 90°C. Open cap slowly and release the pressure. Do not pour coolant into beverage containers. Wear protective gloves, protective clothing and safety glasses. |
AS20.00-Z-0001-01A | |
| Risk of death caused by vehicle slipping or toppling off the lifting platform. | Align vehicle between columns of lifting platform and position four support plates at lifting platform support points specified by vehicle manufacturer. | AS00.00-Z-0010-01A | |
| Notes on coolant | All engines | AH20.00-N-2080-01A | |
| 1 | Remove underride guard | Only engine 612.965 | |
| 2 | Drain coolant | All engines except 612.963 in model 163.113 except 612.965 in model 463. 322/323 except 612.966 in model 461.302/331/332/342/345 except 651 in model 204 |
AR20.00-P-1142HB |
| Engine 612.963 in model 163.113 | AR20.00-P-1142M | ||
| Engine 651 in model 204 | AR20.00-P-1142CW | ||
| Engine 612.965 in model 463.322/323 Engine 612.966 in model 461.302/331/332/342/345 |
AP20.00-P-2080G | ||
| 3 | Remove detachable parts in the area of leaking core plug | ||
| 4 | Turn core hole plug (Fig 1) | ||
| 5 | Pull out core hole plug at the collar (Fig 1) | ||
| Install | |||
| 6 | Thoroughly clean core hole (Fig 1, arrow) | ||
| 7 | Spray sealing surface with activator | Quick-action adhesive | *BR00.45-Z-1001-02A |
| 8 | Coat core hole with sealant | Quick-action adhesive | *BR00.45-Z-1001-02A |
| 9 | Knock in core hole plug until flush (Fig 1) | ||
| 10 | Install detachable parts | ||
| 11 | Pour in coolant | All engines |
AR20.00-P-1142HB |
| except 612.963 in model 163.113 except 612.965 in model 463. 322/323 except 612.966 in model 461.302/331/332/342/345 except 651 in model 204 Engine 612.963 in model 163.113 |
AR20.00-P-1142M | ||
| Engine 651 in model 204 | AR20.00-P-1142CW | ||
| Engine 612.965 in MODEL 463.322/323 Engine 612.966 in model 461.302/331/332/342/345 |
AP20.00-P-2080G | ||
| 12 | Bleed cooling system | Engines 611, 612, 613, 651 | AR20.00-P-1142-04A |
| Engine 612.965 in model 463.322/323 | AR20.00-P-1142-06GI | ||
| Engine 612.966 in model 461.302/331/332/342/345 | AR20.00-P-1142-06GL | ||
| Engine 613.960 in model 220 with electric heater booster | AR20.00-P-1142-06IA | ||
| Engine 646.951/961, 647.961, 648.961 except code (228) Stationary heater | AR20.00-P-1142-06GA | ||
| 13 | Inspecting cooling system for leaks | All engines except 651 in model 204 | AR20.00-P-1010HA |
| Engine 651 in model 204, 212 | AR20.00-P-1010CW | ||
| *BF20.00-P-1001-04A | |||
| Figure | |||
| Figure | |||
| 14 | Install underride guard | Only engine 612.965 |
MIXTURE RATIO FOR COOLANT
| Number | Designation | Engine all | ||
|---|---|---|---|---|
| BF20.00-P-1001-04A | Mixture ratio for coolant | Antifreeze/water | Up to -37°C | 50/50 |
| up to -45°C | 55/45 | |||
| Specifications for service products | Specifications | Coolant (Specification 310.1). See https://bevo.mercedes-benz.com/index.php?language_id=1 | ||
| Specifications | Anticorrosion/antifreeze agents (Specification 325.0). See https://bevo.mercedes-benz.com/index.php?language_id=1 | |||
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1001-02A | Thread locking adhesive, Loctite 241 | A 002 989 94 71 |