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Remove/install fuel pump - AR47.20-P-5710EW

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ENGINE 156, 157, 271, 272, 273, 274, 276, 278 in MODEL 212 

ENGINE 157, 276, 278 in MODEL 218 

Shown on model 218.355 

Fig 1: Fuel Pump Remove/Install Components - Shown On Model 218.355 (1 Of 2)
G09976830Courtesy of MERCEDES-BENZ USA
Fig 2: Fuel Pump Remove/Install Components - Shown On Model 218.355 (2 Of 2)
G09976831Courtesy of MERCEDES-BENZ USA
DANGER Risk of explosion  caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel as well as risk of injury to eyes and skin caused by contact with fuel. No fires, sparks, open flames or smoking. Pour fuels into suitable and appropriately marked containers only.
Wear protective clothing when handling fuel.
AS47.00-Z-0001-01A
NOTES Information on preventing damage to electronic components due to electrostatic discharge   AH54.00-P-0001-01A
INSPECT Check     
1 Check fuel level NOTES The fuel tank may only be filled to a maximum of 25%.
Fuel can escape otherwise.
If necessary:
Empty fuel tank.
 
AR47.10-P-4001EW 
REMOVINGINSTALLING Remove/install     
2 Open fuel filler flap and open tank cap and reseal IMPORTANT in order to relieve pressure in the fuel tank.  
3 Remove rear seat cushion MODEL 212, 218  
Model 212 with code 224 (Design individual rear seat system) AR91.12-P-1020CW
MODEL 212.0 with CODE 224 (Design individual rear seat system) AR91.12-P-1020EW
MODEL 218.3 AR91.12-P-1020EL
MODEL 218.9 AR91.12-P-1020ELX
4 Remove cover for right service opening INSTALLATION IMPORTANT Carry out leak test before installing the cover.  
TORQUE SPECIFICATION Screw/bolt, cover to vehicle floor *BA47.10-P-1005-01M 
5 Remove right locking ring   AR47.10-P-4100-02EWA 
IMPORTANT Follow work instructions exactly. 
INSTALLATION IMPORTANT Sealing ring (5) must  be replaced.
 
Antifriction paste, rubber parts 2.5 kg, DB supply specification 6867.00 *BR00.45-Z-1002-06A 
SPECIAL TOOL Claw-type wrench Figure
6 Unlock, disconnect electrical connections (1a, 1b) on locating cover (1) and remove locating cover (1) INSTALLATION IMPORTANT Lead guide pins (1f) into openings on upper frame of the swirl pot (2) (arrows).  
7 Unlock and detach fuel lines (3a, 3b) to Fuel pump (M3) and upper cover of swirl pot (2)   AR47.20-P-5510-01EW 
INSTALLATION NOTES
Do not kink, crush or twist fuel lines (3a, 3b) and do not route in tight radii. Fuel lines (3a, 3b) should not have any loops, indentations or damage.
Fuel can escape or the fuel supply is interrupted otherwise.
 
8 Remove swirl pot (2) with fuel pump (M3) out of right chamber of the fuel tank NOTES Handle RH fuel level indicator fuel tank fill level sensor (B4/2) carefully.
This serves to prevent deformation of the float linkage (4).
NOTES Collect dripping fuel with an absorbent rag. in order to prevent the vehicle from being damaged and soiled.
IMPORTANT ENGINE 156 in MODEL 212
When extending the swirl pot (2) and fuel pump (M3) note the additional suction jet pump.
 
9 Mount RH fuel level indicator fuel tank fill level sensor (B4/2) on new swirl pot (2) When replacing fuel pump (M3)  
AR47.10-P-7000EW 
10 Install in the reverse order    
INSPECT Check     
DANGER Risk of accident  from vehicle starting off by itself when engine running. Risk of injury  (bruises and burns) resulting from working on the engine while it is being started or when it is running. Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. AS00.00-Z-0005-01A
11 Carry out an engine test run and check fuel system for leaktightness    
FUEL TANK

Number Designation MODEL 212 MODEL 218
BA47.10-P-1005-01M Screw/bolt, cover to vehicle floor Nm 3 3
Fig 3: Identifying Claw-Type Wrench (001 589 00 07 00)
G09976832Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1002-06A Antifriction paste, rubber parts 2.5 kg, DB supply specification 6867.00 A 000 989 01 60