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Remove/install front cover on cylinder head - AR01.30-P-5700ELB

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ENGINES 157, 278 in MODEL 212, 218 

On the right cylinder head 

ENGINES 278 in MODEL 207 

On right cylinder head 

Fig 1: Front Cover On Cylinder Head Remove/Install Components
G09973805Courtesy of MERCEDES-BENZ USA

Illustrated on model 218.373 

Fig 2: Front Cover On Cylinder Head Remove/Install Components - Shown On Model 218.373
G09973806Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Remove/install     
DANGER Risk of injury  caused by fingers being pinched or crushed when removing, installing or aligning hoods, doors, trunk lids, liftgates or sliding roof Keep body parts and limbs well clear of moving parts. AS00.00-Z-0011-01A
NOTES Notes on threaded connections with aluminum screws   AH00.00-P-0006-01RM
1 Remove engine covers    
2 Remove right charge air ducts   AR09.41-P-8620ELB
3 Unclip vacuum line (3) to coolant line (4)    
4 Detach coolant line (4) at timing case cover    
5 Disconnect electrical connectors at camshaft solenoids (Y49/5, Y49/7)    
6 Unclip electrical line (5) on front cover (1l)    
7 Remove bolts (1s) on front cover (1) IMPORTANT Installation: Replace bolts (1s).  
    TORQUE SPECIFICATION *BA01.30-P-1003-01X 
8 Carefully loosen front cover (1l) at prying lugs and detach to the front INSTALLATION IMPORTANT Apply sealant to the front cover (1): ↓  
IMPORTANT   Observe notes on sealant path for front cover (1l) on cylinder head. AH01.30-P-1000-02MM
    SPECIAL TOOL Figure
    Loctite 5970 sealant *BR00.45-Z-1013-01A 
CLEANING Clean     
9 Clean sealing surfaces on cylinder head, on cylinder head cover and on front cover (1r) NOTES Do not use any sharp-edged tools or abrasive paper. The sealing surfaces will be damaged otherwise. AR01.00-P-0050-01A
    Loctite 7200 *BR00.45-Z-1038-04A 
    Loctite 7063 cleaning spray (150 ml) *BR00.45-Z-1046-04A 
10 Remove camshaft solenoids (Y49/5, Y49/7) from front cover (1l) When replacing the front cover (1) AR05.20-P-7295ELB
11 Install in the reverse order    
INSPECT Checking     
DANGER Risk of accident  caused by vehicle starting off by itself when engine is running. Risk of injury  caused by contusions and burns during starting procedure or when working near the engine as it is running Secure vehicle to prevent it from moving by itself.
Wear closed and snug-fitting work clothes.
Do not touch hot or rotating parts.
AS00.00-Z-0005-01A
12 Carry out engine test run while checking engine for function and oil leaks    
CYLINDER HEAD

Number Designation Engine 157 Engine 278
BA01.30-P-1003-01X Bolt, front cover to cylinder head/cylinder head cover Nm 5 5
Fig 3: Identifying Squeeze Gun (112 589 00 25 00)
G09973807Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1013-01A Loctite 5970 sealant A 003 989 98 20
BR00.45-Z-1038-04A Loctite 7200 Henkel Loctite Deutschland GmbH
BR00.45-Z-1046-04A Loctite 7063 cleaning spray (150 ml) A 001 986 71 71 10