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Remove/install front cover on cylinder head - AR01.30-P-5700ELA

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ENGINE 157, 278 in MODEL 212, 218 

On the left cylinder head 

ENGINE 278 in MODEL 207 

On the left cylinder head 

Fig 1: Front Cover On Cylinder Head Remove/Install Components
G09973802Courtesy of MERCEDES-BENZ USA

Shown on model 218.373 without code (139) Measures for engine cooling M157/M278 

Fig 2: Front Cover On Cylinder Head Remove/Install Components - Shown On Model 218.373 Without Code (139)
G09973803Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Remove/install     
DANGER Risk of injury  caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof. No parts of the body or limbs should be within the operating area when the components are moving. AS00.00-Z-0011-01A
NOTES Notes on threaded connections with aluminum screws/bolts   AH00.00-P-0006-01RM
1 Remove engine covers    
2 Remove left charge air ducts (2)   AR09.41-P-8620ELB
3 Remove oil filter housing Vehicles with code (139) Measures for engine cooling M157/M278  
      AR18.20-P-3471ELB
4 Disconnect electrical connections on left intake camshaft solenoid (Y49/4), left exhaust camshaft solenoid (Y49/6) and on two-disk thermostat heating element    
5 Unclip electrical line (4) on front cover (1l)    
6 Remove screw/bolts (1s) on front cover (1) INSTALLATION IMPORTANT Replace screw/bolts (1s) with new ones.  
    TORQUE SPECIFICATION Bolt, front cover to cylinder head/cylinder head cover *BA01.30-P-1003-01X 
7 Carefully detach front cover (1l) at prying lugs and detach to the front    
IMPORTANT Notes on sealant path for front cover to cylinder head xxx   AH01.30-P-1000-02MM
    INSTALLATION IMPORTANT Apply sealant to front cover (1): ↓  
    Loctite 5970 sealant *BR00.45-Z-1013-01A 
    SPECIAL TOOL Application gun Figure
CLEANING Clean     
8 Clean sealing surfaces on cylinder head, on cylinder head cover and on front cover (1l)   AR01.00-P-0050-01A
    NOTES
Do not use any sharp-edged tools or abrasive paper.
The sealing surfaces will be damaged otherwise.
 
    Loctite 7200 *BR00.45-Z-1038-04A 
    Loctite 7063 cleaning spray (150 ml) *BR00.45-Z-1046-04A 
9 Detach left intake camshaft solenoid (Y49/4) and left exhaust camshaft solenoid (Y49/6) from front cover (1l) When replacing the front cover (1)  
      AR05.20-P-7295ELB
10 Install in the reverse order    
INSPECT Check     
DANGER Risk of accident  from vehicle starting off by itself when engine running. Risk of injury  (bruises and burns) resulting from working on the engine while it is being started or when it is running. Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. AS00.00-Z-0005-01A
11 Carry out engine test run while checking engine for function and oil leaks    
CYLINDER HEAD

Number Designation ENGINE 157 ENGINE 278
BA01.30-P-1003-01X Bolt, front cover to cylinder head/cylinder head cover Nm 5 5
Fig 3: Identifying Application Gun (112 589 00 25 00)
G09973804Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1013-01A Loctite 5970 sealant A 003 989 98 20
BR00.45-Z-1038-04A Loctite 7200 Henkel Loctite Deutschland GmbH
BR00.45-Z-1046-04A Loctite 7063 cleaning spray (150 ml) A 001 986 71 71 10