Replace shutoff valve with coolant line - AR20.00-P-0302MCC
ENGINE 132.9 in MODEL 451.3/4 as of 8/31/10
| Risk of injury to skin and eyes suffering scalding from contact with hot coolant spray. Risk of poisoning from swallowing coolant. | Do not open cooling system unless coolant temperature is below 90 °C. Open cap slowly and release the pressure. Do not pour coolant into beverage containers. Wear protective gloves, protective clothing and safety glasses. |
AS20.00-Z-0001-01A | |
| Notes on coolant | AH20.00-N-2080-01A | ||
| Remove | |||
| 1 | Open maintenance flap | ||
| 2 | Turn cap on expansion reservoir one half turn counterclockwise, relieve overpressure and then unscrew cap from expansion reservoir. | ||
| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | AS00.00-Z-0010-01A | |
| 3 | Raise vehicle with vehicle lift | ||
| 4 | Remove starter | ENGINE 132.930 in MODEL 451.3/4 as of 8/31/10 * not for USA ↓ |
AR15.30-P-7100MCC |
| 5 | Unfasten spring clamps (5, 6) and push to the rear | Figure | |
| 6 | Remove coolant hoses (1, 4) from heating system shutoff valve (Y162) | ||
| 7 | Disconnect electrical connection (2) | ||
| 8 | Remove heating system shutoff valve (Y16/2) from bracket (3) | ||
| 9 | Remove coolant hoses (1, 4) from vehicle | Figure | |
| Install | |||
| 10 | Plug cap (7) on electrical connection (2) | ||
| 11 | Strap down electrical connection (2) with a cable tie | ||
| 12 | Install coolant hose (8). | Figure | |
| 13 | Install starter | ENGINE 132.930 in MODEL 451.3/4 as of 8/31/10 * not for USA ↓ |
AR15.30-P-7100MCC |
| 14 | Lower vehicle with vehicle lift | ||
| 15 | Pour in coolant and bleed cooling system | * not for USA ↓ |
AR20.00-P-1142MCC |
| * for USA only ↓ |
AR20.00-P-1142MCU | ||
| 16 | Close maintenance flap |