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Home >> Smart >> 2015 >> Fortwo Electric Drive, 2D Convertible >> Repair and Diagnosis >> Engine Mechanical >> Cooling System (Mechanical) >> Engine Cooling System - 451 Chassis >> Testing & Repair >> Remove/install coolant thermostat - AR20.10-P-2460MCU

Remove/install coolant thermostat - AR20.10-P-2460MCU

ENGINE 132.910 in MODEL 451.3/4 

Fig 1: Identifying Coolant Thermostat Remove/Install Components
G10978209Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Remove/install     
1 Drain coolant   AR20.00-P-1142MCU 
2 Release rear drive module   AR01.00-P-3050MCU
3 Remove fender liner in right rear fender   AR88.10-P-1400MCU
4 Remove poly-V belt   AR13.22-P-1202MCU
5 Remove intake manifold (2)   AR09.20-P-1310MCU
6 Unscrew nut (3) on alternator (G2) and remove charge current line (4) TORQUE SPECIFICATION *BA15.40-P-1002-01G 
7 Remove bolt (5) on alternator (G2) on timing case cover TORQUE SPECIFICATION *BA15.40-P-1008-01G 
8 Loosen bolt (6) and swivel alternator (G2) upwards TORQUE SPECIFICATION *BA15.40-P-1008-01G 
9 Remove bolts (7) and lay coolant line (8) with attached coolant hoses to one side TORQUE SPECIFICATION *BA20.10-P-1011-01J 
    TORQUE SPECIFICATION *BA20.10-P-1012-01J 
10 Remove bolt (9) on holder (10) on the oil pan    
11 Remove bolts (11) and pass coolant thermostat (1) under the coolant line (8) IMPORTANT Catch coolant in a suitable vessel.
TORQUE SPECIFICATION
*BA20.10-P-1008-01J 
12 Loosen clamps (12) and detach coolant hoses (13) from coolant thermostat (1) IMPORTANT Note installation locations for coolant hoses (13).
INSTALLATION IMPORTANT : Replace clamps (12).
 
13 Remove holder (10) on coolant thermostat (1) When replacing coolant thermostat (1).  
14 Install in the reverse order    
ALTERNATOR

Number Designation Engine 132.9
BA15.40-P-1002-01G Cable to alternator terminal B+ Nm 10
BA15.40-P-1008-01G Bolt, alternator to timing case cover Nm 23
COOLANT PUMP, COOLANT THERMOSTAT

Number Designation ENGINE 132.9
BA20.10-P-1008-01J Bolt, thermostat housing to crankcase Nm 10
BA20.10-P-1011-01J Bolt connecting coolant line to cylinder head Nm 24
BA20.10-P-1012-01J Bolt, coolant line to crankcase Nm 24