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Inspect cooling system for leaks - AR20.00-P-1010MCU

ENGINES 132.910 in MODEL 451.3/4 

Fig 1: Identifying Cap, Expansion Reservoir And Maintenance Flap
G10978172Courtesy of MERCEDES-BENZ USA
INSPECT Checking     
DANGER Risk of injury  to skin and eyes caused by scalding from contact with hot coolant spray. Risk of poisoning  caused by swallowing coolant. Do not open cooling system unless coolant temperature is below 90°C. Open cap slowly and release the pressure. Do not pour coolant into beverage containers.
Wear protective gloves, protective clothing and safety glasses.
AS20.00-Z-0001-01A
NOTES Notes on coolant   AH20.00-N-2080-01A
1 Remove maintenance flap (3)    
2 Turn cooling system cap (1) on engine radiator (2) a half turn counterclockwise, relieve the pressure and then unscrew the cooling system cap (1)    
3 Check coolant level in expansion reservoir (2), correct if necessary. IMPORTANT The engine coolant level in the coolant expansion reservoir (2) must be positioned at the max. marking.  
REFER TO CAPACITIES & SPECIFICATIONS Coolant specifications Sheet 310.1 Coolant (Specification 310.1). See https://bevo.mercedes-benz.com/index.php?language_id=1
REFER TO CAPACITIES & SPECIFICATIONS Anticorrosion/antifreeze agents (Sheet 325.0) Sheet 325.0 Anticorrosion/antifreeze agents (Specification 325.0). See https://bevo.mercedes-benz.com/index.php?language_id=1
4 Attach pressure pump on expansion reservoir (2)   Figure
5 Apply a pressure of a max. of 1.6 bar to the cooling system IMPORTANT Observe pressure gauge for pressure pump.
SPECIAL TOOL
Figure
6 Remove interior flap above engine If a pressure drop was established in the cooling system. AR88.40-P-1100-03MCC
DANGER Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between columns of vehicle lift and position four support plates at vehicle lift support points specified by vehicle manufacturer. AS00.00-Z-0010-01A
7 Raise vehicle using the vehicle lift and remove underfloor paneling If a pressure drop was established in the cooling system.
Cordless drill/driver, cordless drill
 
8 Check all components of cooling system for leaks; establish coolant loss and remove it If a pressure drop was established in the cooling system.  
9 Lower vehicle with vehicle lift    
10 Disconnect pressure pump on expansion reservoir (2) and check coolant level in expansion reservoir (2); correct if necessary After removing leakage in the cooling system.  
    IMPORTANT The engine coolant level in the coolant expansion reservoir (2) must be positioned at the max. marking.
SPECIAL TOOL
Figure
REFER TO CAPACITIES & SPECIFICATIONS Coolant specifications Sheet 310.1 Coolant (Specification 310.1). See https://bevo.mercedes-benz.com/index.php?language_id=1
REFER TO CAPACITIES & SPECIFICATIONS Anticorrosion/antifreeze agents (Sheet 325.0) Sheet 325.0 Anticorrosion/antifreeze agents (Specification 325.0). See https://bevo.mercedes-benz.com/index.php?language_id=1
11 Attach pressure pump to expansion reservoir (2) and apply a pressure to the cooling system again of a maximum of 1.6 bar After removing leakage in the cooling system.
IMPORTANT Observe pressure gauge for pressure pump.
SPECIAL TOOL
Figure
12 Raise vehicle with vehicle lift    
13 Install underfloor paneling After removing leakage in the cooling system.  
14 Lower vehicle with vehicle lift    
15 Install interior flap above engine After removing leakage in the cooling system. AR88.40-P-1100-03MCC
16 Detach pressure pump on expansion reservoir (2) SPECIAL TOOL Figure
17 Seal expansion reservoir (2) with cap (1)    
18 Install maintenance flap (3)    
Fig 2: Identifying Pressure Pump (450 589 07 21 00)
G10978009Courtesy of MERCEDES-BENZ USA