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Home >> Smart >> 2015 >> Fortwo Electric Drive, 2D Convertible >> Repair and Diagnosis >> Body & Frame >> Windows >> Doors - 451 Chassis >> Testing & Repair >> Remove/install rear-end door >> Remove/install rear-end door - AR72.20-P-3500MCC

Remove/install rear-end door - AR72.20-P-3500MCC

MODEL 451.3/4 

Bottom rear-end door 

Illustrated on model 451.4 

Fig 1: Identifying Rear-End Door Remove/Install Components - Illustrated On Model 451.4 (1 Of 2)
G10978856Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Rear-End Door Remove/Install Components - Illustrated On Model 451.4 (2 Of 2)
G10978857Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Remove/install     
1 Remove door paneling from rear-end door (1).   AR72.20-P-1000MCC 
2 Remove covers (4) from left and right door lock on rear-end door (1).    
3 Separate electrical connector (5) IMPORTANT On model 451.3 the electrical connector (5) is located in the marked area (arrow).  
4 Disconnect electrical connector from rear-end door CL motor (M14/7)    
5 Loosen retaining clamp (2) from rear-end door wiring harness (3) and expose rear-end door wiring harness (3) on rear-end door (1).    
6 Loosen grommet (6) on rear-end door (1)    
7 Open rear-end door (1) and loosen bolt (8) on left and right door check strap on rear-end door (1). IMPORTANT The bolt (8) remains on the corresponding door check strap.  
    TORQUE SPECIFICATION *BA72.20-P-1002-02F 
8 Lift load compartment floor covering, unscrew nut (7) on left and right hinge on rear-end door (1) and remove rear-end door (1). TORQUE SPECIFICATION *BA72.20-P-1003-02F 
9 Remove rear-end door CL motor (M14/7) When replacing rear-end door (1). AR80.20-P-4005MCC
10 Remove inner cover from rear-end door (1) When replacing rear-end door (1). AR72.20-P-0001MCC 
11 Remove door locks on rear-end door (1). When replacing rear-end door (1).  
    Door lock on upper rear-end door on model 451.3 AR72.20-P-2550MCC 
    Door lock on lower rear-end door on model 451.3 AR72.20-P-2550MCD 
    Model 451.4 AR72.20-P-2550MCO 
12 Unclip cable on rear-end door (1) and remove. When replacing rear-end door (1).
IMPORTANT On model 451.3 only one cable is installed on the rear-end door (1).
 
13 Remove foam rubber insert for arresting removed side supports from rear-end door (1). When replacing rear-end door (1) on model 451.4.  
14 Install in the reverse order    
15 Adjust rear-end door (1)   AR72.20-P-3510MCC 
TAILGATE

Number Designation Model 451.3 Model 451.4
BA72.20-P-1002-02F Bolt, check strap to lower rear-end door lock Nm 20 20
BA72.20-P-1003-02F Nut, lower rear-end door hinge to body Nm 43 43