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Home >> Smart >> 2015 >> Fortwo Electric Drive, 2D Convertible >> Repair and Diagnosis (Single Page) >> Drivelines & Axles >> Wheel Hubs >> Rear Axle - 451 Chassis >> Testing & Repair >> Remove/install axle tube - AR35.10-P-0070MCC

Remove/install axle tube - AR35.10-P-0070MCC

MODEL 451.3/4 

Illustrated on model 451.30 

Fig 1: Identifying Axle Tube Remove/Install Components (1 Of 2)
G10978357Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Axle Tube Remove/Install Components (2 Of 2)
G10978358Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Remove/install     
DANGER Risk of poisoning  caused by swallowing brake fluid. Risk of injury  caused by brake fluid coming into contact with skin and eyes. Only pour brake fluid into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid. AS42.50-Z-0001-01A
NOTES Brake fluid notes   AH42.50-P-0001-01A
NOTES Notes on repairs to brake system   AH42.00-P-0003-01A
DANGER
1
Risk of death  caused by vehicle slipping or toppling off of the lifting platform.
Raise vehicle with vehicle lift
Align vehicle between columns of vehicle lift and position four support plates at vehicle lift support points specified by vehicle manufacturer. AS00.00-Z-0010-01A
2 Remove underfloor panels Rechargeable drill/screwdriver  
3 Remove maintenance panel from left bulkhead On model 451.490  
4 Remove bulkhead wall On model 451.4, except model 451.490
* for USA only
AR61.25-P-6600MCU
    * not for USA AR61.25-P-6600MCC
5 Remove rear axle crossmember together with bar links   * AR35.15-P-0250MCC 
6 Unhook hand brake cables (2) from the pull rod rocker (3), compress locking devices on the hand brake cables (2) and guide hand brake cables (2) out of the support on the frame-type integral support (4) SPECIAL TOOL Sleeve Fig 4
7 Unscrew plastic nut (5), open folding clamp (6) using a suitable tool and take it off IMPORTANT Observe installation position of brake lines (7) and electrical line for left rear rpm sensor as for the right rear rpm sensor.  
8 Expose and disconnect rpm sensor connector (L6/3x1 and L6/4x1)    
9 Check bolted connections of brake lines (7) with the brake hoses of the rear axle (8) for color coding INSTALLATION IMPORTANT : Mark brake lines (7) accordingly. AR42.10-P-0013-05MCC
10 Undo and disconnect bolted connections of brake lines (7) with brake hoses for rear axle (8) IMPORTANT Collect brake fluid which runs out in a suitable container. Seal brake lines (7) and brake hoses of rear axle (8) using suitable stop plugs.
TORQUE SPECIFICATION
*BA42.10-P-1002-04E 
    SPECIAL TOOL Box wrench bit Fig 3
    SPECIAL TOOL Box wrench bit Fig 5
    INSTALLATION IMPORTANT : If a brake line (7) with red color coding is released, then this brake line (7) has to be replaced. See: ↓
Remove/install brake line from the ESP hydraulic unit to the rear axle
* for USA only
AR42.10-P-0035MCU
    * not for USA AR42.10-P-0035MCC
11 Support axle tube (1) with major assembly lifting platform Major assembly lifting platform  
12 Remove left and right rear springs * for USA only AR32.20-P-0230MCU
    * not for USA AR32.20-P-0230MCC
13 Counterhold nuts (9) and remove bolt (10) NOTES Replace self-locking nut (9).
TORQUE SPECIFICATION
*BA35.10-P-1002-01F 
14 Lower the major assemblies lifting table with the axle tube (1) and pull forward under the vehicle    
15 Unclip hand brake cables (2) and rear brake lines (11) from the corresponding brackets on the axle tube (1) When replacing the axle tube (1).  
16 Check bolted connections of rear brake lines (11) with the brake hoses of rear axle (8) for color coding When replacing the axle tube (1).
INSTALLATION IMPORTANT : Mark rear brake lines (11) accordingly.
AR42.10-P-0013-05MCC
17 Loosen and disconnect bolted connections of the rear brake lines (11) with the brake hoses of rear axle (8), detach retaining clamps (12) and remove brake hoses of rear axle (8) When replacing the axle tube (1).
IMPORTANT Collect brake fluid which runs out in a suitable container. Seal rear brake lines (11) and brake hoses of rear axle (8) using suitable stop plugs.
TORQUE SPECIFICATION
*BA42.10-P-1002-04E 
    SPECIAL TOOL Box wrench bit Fig 3
    SPECIAL TOOL Box wrench bit Fig 5
    INSTALLATION IMPORTANT : If a rear brake line (11) with red color coding has been detached, this rear brake line must be replaced (11). See: ↓
Remove/install left rear brake line
* for USA only
AR42.10-P-0036MCU
    * not for USA AR42.10-P-0036MCC
    Remove/install right rear brake line
* for USA only
AR42.10-P-0037MCU
    * not for USA AR42.10-P-0037MCC
18 Remove rpm sensor from the rear axle When replacing the axle tube (1).
* for USA only
AR42.30-P-0714MCU
    * not for USA AR42.30-P-0714MCC
19 Remove bolts (13) of wheel hubs (14) When replacing the axle tube (1).
TORQUE SPECIFICATION
*BA35.20-P-1001-07B 
20 Remove complete wheel hubs (14) with wheel brake, hand brake cable (2) and rear brake line (11) When replacing the axle tube (1).  
21 Remove holder of hand brake cable (2) and rear brake lines (11) from axle tube (1) When replacing the axle tube (1).  
22 Remove covering (15) of rear axle springs from axle tube (1) When replacing the axle tube (1).  
23 Install in the reverse order    
24 Bleed brake system * for USA only AR42.10-P-0010MCU
    * not for USA AR42.10-P-0010MCC
25 Perform wheel alignment check IMPORTANT Depending on the workshop equipment select between the measurement variant with recording the vehicle level or without recording the vehicle level.
without recording the vehicle level
AR40.20-P-0200MCC
    with recording the vehicle level AR40.20-P-0200MCE
REAR AXLE CARRIER

Number Designation Model 451.3/4
BA35.10-P-1002-01F Bolt, axle tube to frame-type integral support Nm 160
WHEEL BEARING

Number Designation Model 451.3/4
BA35.20-P-1001-07B Bolt, wheel bearing to axle tube Nm 65
BRAKE LINES, BRAKE HOSES

Number Designation Model 451.3/4
BA42.10-P-1002-04E Brake pipe to brake hose Nm 16
Fig 3: Identifying Box Wrench Bit (450 589 09 99 04)
G10978359Courtesy of MERCEDES-BENZ USA
Fig 4: Identifying Sleeve (451 589 00 14 00)
G10978250Courtesy of MERCEDES-BENZ USA
Fig 5: Identifying Box Wrench Bit (000 589 69 03 00)
G10978361Courtesy of MERCEDES-BENZ USA