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Home >> Smart >> 2012 >> Fortwo Pure >> Repair and Diagnosis (Single Page) >> Body & Frame >> Sun Roof/T-Top/Convertible Top >> Sliding Roof, Soft Top, Top Attachments - 451 Chassis >> Testing & Repair >> Remove/install soft top roof cassette plug - AR77.30-P-1110MCO

Remove/install soft top roof cassette plug - AR77.30-P-1110MCO

MODEL 451.4 

Shown on left side of vehicle 

Fig 1: Identifying Soft Top Roof Cassette Plug Remove/Install Components - Shown On Left Side Of Vehicle
G10978895Courtesy of MERCEDES-BENZ USA

Shown on right side of vehicle 

Fig 2: Identifying Soft Top Roof Cassette Plug Remove/Install Components - Shown On Right Side Of Vehicle
G10978896Courtesy of MERCEDES-BENZ USA

Shown on left roof cassette lock (7) 

Fig 3: Identifying Soft Top Roof Cassette Plug Remove/Install Components - Shown On Left Roof Cassette Lock (7)
G10978898Courtesy of MERCEDES-BENZ USA
Fig 4: Identifying Soft Top Roof Cassette Plug Remove/Install Components (1 Of 2)
G10978897Courtesy of MERCEDES-BENZ USA
Fig 5: Identifying Soft Top Roof Cassette Plug Remove/Install Components (2 Of 2)
G10978899Courtesy of MERCEDES-BENZ USA
IMPORTANT Notes on soft tops   AH77.30-P-0001-01MCO
REMOVINGINSTALLING Remove/install     
1 Remove folding roof drive cable   AR77.30-P-1104MCO 
2 Remove roof cassette seals (4)   AR77.30-P-1109MCO 
3 Unscrew bolts (5) on both sides of rear soft to (2)    
4 Unscrew bolts (3, 6) on both sides of rear soft top (2)    
5 Unhook rear soft top (2) from roof cassette (8) and fold toward rear    
6 Unscrew bolts (9, 10) from left and right roof cassette lock (7)    
7 Remove left and right roof cassette lock (7) from roof cassette (8) Check position of nuts (15) in roof cassette (8)

If required, reposition nuts (15) in roof cassette (8).
 
8 Unscrew bolt (11) from left and right roof cassette lock (7)    
9 Remove left and right roof cassette lock (7) from guide tube (1)    
10 Remove retainer (12) from retaining bolts on left roof cassette microswitch (S84/38) and right roof cassette microswitch (S84/40) with suitable tool NOTES
Do not damage retaining bolts.
Otherwise the electrical wiring harness must be replaced.
 
11 Lift spring (13) on left roof cassette microswitch (S84/38) out of cutout in left roof cassette lock (7) with suitable tool and remove left roof cassette microswitch (S84/38) When removing left roof cassette lock (7).
NOTES
Do not bend or damage spring (13) on left roof cassette microswitch (S84/38).
Otherwise malfunction can occur and the soft top can be damaged.
 
12 Lift spring (13) on right roof cassette microswitch (S84/40) out of cutout in roof cassette lock (7) with suitable tool and remove right roof cassette microswitch (S84/40) When removing right roof cassette lock (7).
NOTES
Do not bend or damage spring (13) on right roof cassette microswitch (S84/40).
Otherwise malfunction can occur and the soft top can be damaged.
 
13 Unscrew bolts (16) and bolt (19) from roof cassette plug (7) and carrier plate (17)    
14 Unscrew bolt (18) at rear of roof cassette plug (7)    
15 Remove carrier plate (17) from roof cassette plug (7) NOTES
When removing left carrier plate (17), do not bend or damage spring (13) on folding soft top microswitch (S84/37).
Otherwise malfunction can occur and the soft top can be damaged.
 
16 Open catch hook (14) and remove soft top microswitch (S84/37) When removing left roof cassette lock (7).
NOTES
Do not damage retaining bolts on rear of soft top microswitch (S84/37).
Otherwise the electrical wiring harness must be replaced.
 
17 Install in the reverse order