LEMON Manuals: Even more car manuals for everyone
Home >> Scion >> 2009 >> xD Standard >> Repair and Diagnosis >> Electrical >> Gauges >> Instrument Panel >> Upper Instrument Panel >> Removal

Upper Instrument Panel: Removal

CAUTION: Some of these service operations affect the SRS airbag system. Read the precautionary notices concerning the SRS airbag system before servicing (RS-1).
  1. TABLE OF BOLT, SCREW AND NUT 

    HINT:

    All bolts, screws and nuts relevant to installing and removing the instrument panel are shown along with their alphabet codes in the table below.

    Fig 1: Bolt, Screw And Nut Specification Chart
    G05403145Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL 
    CAUTION: Wait at least 90 seconds after disconnecting the cable to prevent the airbag from working.
  3. SEPARATE FRONT DOOR OPENING TRIM WEATHERSTRIP RH 
    1. Separate the front door opening trim weatherstrip RH.
  4. SEPARATE FRONT DOOR OPENING TRIM WEATHERSTRIP LH 
    1. Separate the front door opening trim weatherstrip LH.
  5. REMOVE FRONT PILLAR GARNISH RH  (See REMOVAL )
  6. REMOVE FRONT PILLAR GARNISH LH  (See REMOVAL )
  7. REMOVE INSTRUMENT CLUSTER FINISH PANEL  (See REMOVAL )
  8. REMOVE COMBINATION METER ASSEMBLY  (See REMOVAL )
  9. REMOVE INSTRUMENT CLUSTER FINISH CENTER PANEL SUB-ASSEMBLY 
    1. Disengage the 7 clips and 2 claws in the order shown in the illustration, and remove the instrument cluster finish center panel.
      Fig 2: Identifying Disengaging Sequence Of Instrument Cluster Finish Center Panel Clips And Claws
      G05403146Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. REMOVE INSTRUMENT CLUSTER FINISH PANEL RETAINER 
    1. Disengage the 6 claws and remove the instrument cluster finish panel retainer.
      Fig 3: Identifying Instrument Cluster Finish Panel Retainer Claws
      G05403147Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. REMOVE GLOVE COMPARTMENT DOOR ASSEMBLY 
    1. Disengage the claw and separate the glove compartment door stoppers from the glove compartment door.
      2. Fig 4: Separating Glove Compartment Door Stoppers From Glove Compartment Door
      G05403148Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Slightly flex the upper part of the glove compartment door to release the 2 stoppers and open the glove compartment door until it is horizontal.
    3. Pull the glove compartment door out horizontally to disengage the 2 hinges and remove the glove compartment door.
      NOTE: Pull the glove compartment door out horizontally. Otherwise, the hinge may be damaged, making re-installation impossible.
      Fig 5: Removing Glove Compartment Door
      G05402123Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  12. REMOVE UPPER INSTRUMENT PANEL 
    1. Slide the slider and disconnect the airbag connector.
      2. Fig 6: Disconnecting Airbag Connector
      G05403150Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using a clip remover, disconnect the airbag connector.
    3. Remove the 2 < C > bolts and 2 < B > screws.
      Fig 7: Identifying Upper Instrument Panel Bolts And Screws
      G05403151Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Disengage the 4 clips and 4 claws by lifting the rear side of the upper instrument panel up.
      Fig 8: Identifying Upper Instrument Panel Clips And Claws
      G05403152Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. While lifting the upper instrument panel, slide it toward the rear of the vehicle. Disengage the 5 claws from the front side of the upper instrument panel and remove the upper instrument panel.
      Fig 9: Identifying Upper Instrument Panel Claws
      G05403153Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  13. REMOVE INSTRUMENT PANEL CUP HOLDER 
    1. Remove the 3 < A > screws and remove the cup holder.
      Fig 10: Locating Instrument Panel Cup Holder Screws
      G05403154Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  14. REMOVE NO. 2 INSTRUMENT PANEL BOX DOOR SUB-ASSEMBLY 
    1. Remove the 2 < B > screws.
    2. Disengage the 4 claws and 2 clips and remove the instrument panel box door.
      Fig 11: Identifying Instrument Panel Box Door Claws And Clips
      G05403155Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  15. REMOVE NO. 2 HEATER TO REGISTER DUCT 
    1. Remove the 2 < A > screws and remove the heater to register duct
      Fig 12: Locating No 2 Heater
      G05403156Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  16. REMOVE NO. 1 HEATER TO REGISTER DUCT 
    1. Remove the 2 < A > screws and remove the heater to register duct.
      Fig 13: Locating No 1 Heater
      G05403157Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  17. REMOVE NO. 1 INSTRUMENT PANEL REGISTER ASSEMBLY 
    1. Disengage the 3 claws and remove the instrument panel register.

      HINT:

      Use the same procedure for both sides.

      Fig 14: Identifying Instrument Panel Register Claws
      G05403158Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  18. REMOVE INSTRUMENT PANEL CUSHION 
    1. Remove the instrument panel cushion from the upper instrument panel.
      Fig 15: Locating Instrument Panel Cushion
      G05403159Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  19. REMOVE NO. 1 INSTRUMENT PANEL CUSHION 
    1. Remove the instrument panel cushion from the upper instrument panel.
      Fig 16: Identifying No 1 Instrument Panel Cushion
      G05403160Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  20. REMOVE NO. 2 INSTRUMENT PANEL CUSHION 
    1. Remove the instrument panel cushion from the upper instrument panel.
      Fig 17: Identifying No 2 Instrument Panel Cushion
      G05403161Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  21. REMOVE NO. 3 INSTRUMENT PANEL CUSHION 
    1. Remove the instrument panel cushion from the upper instrument panel.
      Fig 18: Identifying No 3 Instrument Panel Cushion
      G05403162Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  22. REMOVE NO. 5 INSTRUMENT PANEL CUSHION 
    1. Remove the instrument panel cushion from the upper instrument panel.
      2. Fig 19: Identifying No 5 Instrument Panel Cushion
      G05403163Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  23. REMOVE FRONT PASSENGER AIRBAG ASSEMBLY  (See REMOVAL )
scientia non olet · About LEMON Manuals