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Home >> Porsche >> 2016 >> 911 Turbo, 2D Convertible >> Repair and Diagnosis >> External Pages >> Different car >> Section 135 (50 - Body Front - CARRERA (997)) >> WM 509555 Replacing Body Front Section (All Models) >> Removing Body Front Section

Removing Body Front Section

WARNING: This page does not describe the selected car, but rather 9 other vehicles, including the 2013 Porsche 911, 2012 Porsche 911, 2011 Porsche 911, 2010 Porsche 911, and 2009 Porsche 911. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Body Front Section Component Location
G09822752Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  1. Remove hinge pillar reinforcement on the left and right. → 516255 REPLACING HINGE PILLAR REINFORCEMENT - section on "Removing"
  2. Remove door hinge (on body side) at the left and right. → 575355 REPLACING DOOR HINGE (ON BODY SIDE) - section on "Removing"
  3. Mill off spotwelds
    1. 3.1. Mill off spotwelds in area -A-  using a spotweld cutter.
    2. 3.2. Mill off spotwelds at the left and right in areas -B-  and -C-  using a spotweld cutter (2 plate thicknesses).
      G09822753Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  4. Mill off spotwelds at the left and right
    1. 4.1. Mill off spotwelds at the left and right in area -A-  using a spotweld cutter.
      G09822754Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  5. Separate welded seams at the left and right
    1. 5.1. Separate welded seams at the left and right in areas -A, B, C-  using a parting grinder.
      G09822755Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  6. Mill off spotwelds at the left and right
    1. 6.1. Mill off spotwelds at the left and right in area -A-  using a spotweld cutter.
      G09822756Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  7. Mill off and separate welded joints at the left and right
    1. 7.1. Mill off spotwelds at the left and right in areas -A-  and -B-  using a spotweld cutter.
    2. 7.2. Mill off spotwelds on the left and right in area -C-  using a spotweld cutter (2 plate thicknesses).
    3. 7.3. Separate welded seams at the left and right in area -D-  using a parting grinder.
      G09822757Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  8. Separate spotwelds at the left and right
    1. 8.1. Mill off spotwelds at the left and right in areas -A-  and -B-  using a spotweld cutter.
      G09822758Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  9. Separate welded seams at the left and right
    1. 9.1. Separate welded seams at the left and right in area -A-  using a parting grinder.
      G09822759Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  10. Mill off and separate welded joints at the left and right from the inside
    1. 10.1. Mill off spotwelds at the left and right in area -A-  using a spotweld cutter.
    2. 10.2. Mill off spotwelds on the left and right in area -B-  using a spotweld cutter (2 plate thicknesses).
    3. 10.3. Separate welded seams at the left and right in areas -C, D, E-  using a parting grinder.
      G09822760Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  11. Mill off spotwelds
    1. 11.1. Mill off spotwelds in areas -A, B, C-  using a spotweld cutter.
    2. 11.2. Mill off spotwelds in areas -D-  and -E-  using a spotweld cutter (2 plate thicknesses).
      G09822761Courtesy of PORSCHE CARS NORTH AMERICA, INC.
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