LEMON Manuals: Even more car manuals for everyone
Home >> Porsche >> 2016 >> 911 Turbo, 2D Convertible >> Repair and Diagnosis >> External Pages >> Different car >> Section 134 (20 - Fuel Supply, Control -- CARRERA (997)) >> WM 201019 Removing And Installing Fuel Tank (Except Turbo Coupe, Turbo S Coupe, Turbo CABRIO & Turbo S CABRIO) >> Subsequent Work >> Subsequent Work - Carrera 4

Subsequent Work - Carrera 4

WARNING: This page does not describe the selected car, but rather 9 other vehicles, including the 2013 Porsche 911, 2012 Porsche 911, 2011 Porsche 911, 2010 Porsche 911, and 2009 Porsche 911. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install front-axle carrier.

    → WM 400119 REMOVING AND INSTALLING FRONT AXLE (ALL MODELS) - section on "Installing"

    → 4001TW TIGHTENING TORQUES FOR FRONT AXLE

  2. Install front final drive.

    → 398819 REMOVING AND INSTALLING FRONT FINAL DRIVE - section on "Installing"

  3. Fit support for final drive.
    1. 3.1. Engage pipe holder on lines.

      Press on grab handles -arrows-  on the coolant pipes and connect cable plug -2-  . Slide the pipe holder -1-  back until it engages on the support for final drive.

      Fig 1: Installing Pipe Holder
      G09828096Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    2. 3.2. Secure support for final drive.

      Screw in and tighten screws -arrows-  .

      → Tightening torque: 65 Nm (48 ftlb.) 

      Fig 2: Securing Support For Final Drive
      G09828097Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  4. Install cardan shaft.

    → 390219 REMOVING AND INSTALLING CARDAN SHAFT - section on "Installing"

  5. For all-wheel drive vehicles: Fit the drive shafts on the transmission side.

    Fit drive shafts -1-  at the front by screwing in and tightening the screws.

    → Tightening torque: 39 Nm (29 ftlb.) 

    Fig 3: Identifying Drive Shaft
    G09828098Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  6. Fit universal joint at the steering spindle. Use new fastening screw!

    → 489019 REMOVING AND INSTALLING POWER-STEERING GEAR - section on "Installing".

    1. 6.1. Precondition: Steering wheel must be in center position.
      Fig 4: Locating Steering-Wheel Holder
      G09828099Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    2. 6.2. Fit universal joint on the steering spindle.

      Fit universal joint on the steering spindle while paying attention to the installation position -see arrows-  .

      Fig 5: Fitting Universal Joint On Steering Spindle
      G09828100Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    3. 6.3. Screw in and tighten M8 screw -arrow-  on the universal joint.

      → Tightening torque: 23 Nm (17 ftlb.) 

      Fig 6: Locating Universal Joint Bolt
      G09828101Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  7. Fit restraining straps on the fuel tank.

    Observe installation position (left to right).

    Fit restraining straps -1-  and screw in and tighten screws -2-  .

    → Tightening torque: 23 Nm (17 ftlb.) 

    Fig 7: Identifying Restraining Straps (Shown On Carrera 4)
    G09828102Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  8. Install diagonal braces.
    Fig 8: Identifying Diagonal Brace (Shown On Carrera 4)
    G09828103Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    1. 8.1. Install diagonal braces -1-  .

    Fit diagonal braces -1-  and screw in and tighten screws -2-  .

    → Tightening torque: 100 Nm (74 ftlb.) 

  9. Install filler neck.

    → 200719 REMOVING AND INSTALLING FILLER NECK  - section on "Installing"

  10. Install fuel level sensor.

    → 201519 REMOVING AND INSTALLING FUEL LEVEL SENSOR  - section on "Installing"

  11. Connect the battery.

    → 2706IN WORK INSTRUCTIONS AFTER DISCONNECTING THE BATTERY

  12. Start the vehicle.
  13. Fuel the vehicle.

    → 2010EN EMPTYING AND FILLING THE FUEL TANK 

  14. Check all lines and connections for leaks.
  15. Install rear part of front right wheel housing liner.

    → 505619 REMOVING AND INSTALLING FRONT WHEEL HOUSING LINER - section on "Installing".

  16. Install underbody panelling.

    → 519319 REMOVING AND INSTALLING CENTRE COVER - section on "Installing"

    → 519419 REMOVING AND INSTALLING REAR COVER - Installing

    → 519219 REMOVING AND INSTALLING FRONT COVER - section on "Installing"

  17. Install front wheels.

    → 44051900 REMOVING AND INSTALLING WHEEL - section on "Installing"

  18. Remove steering-wheel holder.
  19. Perform suspension alignment.

    → 44950300 SUSPENSION ALIGNMENT, COMPLETE

  20. Perform a test drive.