Subsequent Work
- Fit both camshaft controllers. → 158419 REMOVING AND INSTALLING CAMSHAFT CONTROLLER ON V6 DFI ENGINES
- Fit the timing chain on the camshaft controllers. → 153519 REMOVING AND INSTALLING TIMING CHAINS ON V6 DFI ENGINES
- Timing chain housing
- Oval-head screw on timing chain housing → Tightening torque: 8 Nm (6 ft lbs.)
- Timing chain
- Outlet camshaft controller (marking 32 A)
- Sealing ring
- Oil pump
- Fastening screw on oil pump → Tightening torque: 8 Nm (6 ft lbs.)
- Tensioning rail
- Chain tensioner on timing chain → Tightening torque: 40 Nm (30 ft lbs.)
- Sealing ring (A22 x 27), always replace
- Bearing pin on guide rail → Tightening torque: 10 Nm (7.5 ft lbs.)
- Sprocket
- Drive wheel for timing chain
- Hexagon-head bolt → Initial tightening: 60 Nm (44 ft lbs.) → Torque angle: 90°
- Chain tensioner for drive chain
- Drive gear wheel for drive chain
- Drive chain
- Guide rail for drive chain
- Bolt for guide rail → Tightening torque: 10 Nm (7.5 ft lbs.)
- Fastening screw on guide rail → Tightening torque: 20 Nm (15 ft lbs.)
- Hexagon-head bolt on guide rail → Tightening torque: 23 Nm (17 ft lbs.)
- Hexagon-head bolts on camshaft controllers → Initial tightening: 60 Nm (44 ft lbs.) → Torque angle: 90°
- Guide rail for timing chain
- Drive gear wheel for high-pressure pump
- Intake camshaft controller (marking 24 E)
- Valve for outlet camshaft controller
- Valve for intake camshaft controller
- Guide rail
- 2.1. Install chain tensioner. → 153619 REMOVING AND INSTALLING CHAIN TENSIONER ON V6 DFI ENGINES NOTE: Incorrect handling of crankshafts
- Risk of damage to the timing system
→ Never turn the crankshaft against the rolling direction or when the chain tensioner is removed.
→ Proceed carefully with your work.
→ Only turn the engine at the crankshaft.
→ After working on the camshaft, re-set the valve timing.
→ Observe general warning notes and working regulations.
- Check the timing. → Checking the timing
- Fit upper timing-case cover. → Installing timing-case cover
- Install cylinder head cover → Installing cylinder head cover
- Install belt tensioner. → Installing belt tensioner
- Fit and tension the drive belt.
→ Removing and installing drive belt
- Crankshaft vibration balancer
- Coolant pump
- Drive belt tensioning roller
- Air conditioning compressor
- Power-steering pump/tandem pump
- Generator
- Deflection roller
- Install intake-air distributor. → Installing intake-air distributor
- Install bar ignition modules. → Installing bar ignition modules
- Install engine wire harness. → WM 975219 Removing and installing wire harness for engine