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Home >> Nissan-Datsun >> 2021 >> NV2500 HD S >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 2 (Engine Mechanical (5.6L)) >> Removal And Installation >> Exhaust Manifold And Three Way Catalyst >> Removal and Installation >> Exhaust Manifold And Three Way Catalyst (Bank 2)

Exhaust Manifold And Three Way Catalyst (Bank 2)

WARNING: This page is about a different variant/trim than selected.
WARNING: Perform the work when the exhaust has cooled sufficiently.

Removal 

  1. Remove front wheel and tire. Refer to Adjustment .
  2. Remove fender protector. Refer to Removal and Installation .
  3. Disconnect the harness connectors for the air fuel ratio sensor 1 (bank 2) and exhaust temperature sensor (bank 2).
  4. Remove the oil level gauge and oil level gauge guide. Refer to Exploded View .
  5. Remove exhaust manifold cover bolts and remove exhaust manifold cover through fender opening.
  6. Remove front under cover. Refer to Removal and Installation .
  7. Support engine assembly (1) with a suitable jack (A).
    GNSALBIA2982Z-982Courtesy of NISSAN NORTH AMERICA, INC.
  8. Remove engine mounting bracket and engine mount insulator (RH). Refer to Exploded View .
  9. Remove exhaust manifold and three way catalyst (bank 2).
    • Loosen nuts in the reverse of the sequence shown.
      GNSJPBIA3475Z-475Courtesy of NISSAN NORTH AMERICA, INC.

      (A)

      : Bank 1

      (B)

      : Bank 2

      SYMBOL

      : Engine front

  10. Remove exhaust manifold and three way catalyst gasket.
    CAUTION:
    • Do not reuse gasket.
    • Cover engine openings to avoid entry of foreign materials.

Installation 

Installation is in the reverse order of removal.

Exhaust Manifold and Three Way Catalyst Gasket

Exhaust Manifold and Three Way Catalyst

CAUTION: Air Fuel Ratio Sensor 1 and Exhaust Temperature Sensor
  • Before installing a new air fuel ratio sensor 1 and exhaust temperature sensor, clean exhaust system threads using Tool and apply a suitable anti-seize lubricant.
  • Air fuel ratio sensor 1 and exhaust temperature sensor is not reusable. Replace them with a new one after removal. When replacing them, handle with care not to impact on them.
  • When installing the new air fuel ratio sensors 1 and exhaust temperature sensor, set the Tool in the hexagonal part to tighten them.
  • Do not over torque sensors. Doing so may cause damage to the sensors, resulting in "MIL" coming on.
  • Do not allow rust preventatives on sensor body.

    Tool number

    :--(J-43897-18)

    : KV10117100 (J-36471-A)