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52 15 404 Replacing seat cover for front passenger seat (sport/manual)

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Special tools required: 

WARNING: Injury hazard!
The seat frame has very sharp edges that can cause injuries from cuts.
Exercise extreme caution and wear hand protection as required when carrying out any repair work in the area of the seat frame.
IMPORTANT: Risk of damage on sharp-edged seat mechanism.
Guide all cables carefully through seat and backrest mechanism.
Make sure cable is routed without kinks and tension.
Make sure plug connections are correctly locked.
Make sure connectors are correctly seated in detents.
IMPORTANT: US/CDN front passenger seat (with CIS mat) only: 
A faulty facing may only be replaced completely with the CIS mat.

New facing is supplied with CIS mat and, if necessary, seat heating.

After installation, the CIS mat must be enabled with the diagnostic system.

Individual parts not available.

Enabling seat occupancy sensor (CIS mat): 

IMPORTANT:
  • Microencapsulated screws must be coated with Loctite if they are to be reused
  • Screw connection must be completed within 20 min. (start of harden)
  • Microencapsulated screws must not  be retightened.
  • Thread of nut must be cleaned beforehand in event of repeated use

Preliminary work needed: 

Removal: 

Use of the universal seat mount is recommended for carrying out professional repairs.

Fig 1: Front Seat
G11649527Courtesy of BMW OF NORTH AMERICA, INC.

Shift the backrest into an upright position.

Release left and right screws (4).

Completely remove the backrest (5) to the top.

If necessary, feed out cable and set aside backrest.

Fig 2: Removing Backrest To Top
G11649529Courtesy of BMW OF NORTH AMERICA, INC.

Unhook welt (1).

Version with seat heating only: 

Unlock and disconnect connector (2).

Feed out cable.

IMPORTANT: Feed the wiring harness carefully through the seat and backrest mechanism as the edges of the frame can be sharp.
Fig 3: Locating Seat Connector
G11649556Courtesy of BMW OF NORTH AMERICA, INC.

Loosen clips (1) on the left and right side.

Fig 4: Loosening Clips On Left And Right Side
G11649557Courtesy of BMW OF NORTH AMERICA, INC.

Detach all-round piping (1) and remove the seat cover (2) with the facing.

If necessary, feed out cable.

Fig 5: Removing Seat Cover With Upholstery
G11649633Courtesy of BMW OF NORTH AMERICA, INC.

Release all clamps.

Remove seat cover from upholstery.

IMPORTANT: Remove all remnants of clamps from seat cover and upholstery.
Fig 6: Locating Clamps
G11649634Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

Position seat cover.

Bend new clamps (2) with special tool 52 0 050.

  1. Upholstery
  2. Clamp
  3. Trim wire in upholstery
  4. Trim wire in cover
  5. Seat cover
Fig 7: Bending New Clamps With Special Tool
G09851523Courtesy of BMW OF NORTH AMERICA, INC.

Parts:  Replace clamps.

Place the seat cover on seat frame.

If necessary, feed in cable.

Place the seat cover (2) with the facing and attach all-round piping (1).

Fig 8: Removing Seat Cover With Upholstery
G11649633Courtesy of BMW OF NORTH AMERICA, INC.

Install clips (1) on the left and right side.

Fig 9: Loosening Clips On Left And Right Side
G11649557Courtesy of BMW OF NORTH AMERICA, INC.

Attach welt (1).

Version with seat heating only: 

Connect connector (2).

IMPORTANT: Feed the wiring harness carefully through the seat and backrest mechanism as the edges of the frame can be sharp.
Fig 10: Locating Seat Connector
G11649556Courtesy of BMW OF NORTH AMERICA, INC.

Install backrest (5).

If necessary, feed in cable.

Tighten screws (4) on left and right.

Tightening torque 52 10 2AZ .

Fig 11: Removing Backrest To Top
G11649529Courtesy of BMW OF NORTH AMERICA, INC.