Remove and install/replace charge air cooler (Cooper)

Preliminary work needed:

Removal:

Release screws (2) for front right cross connection.

Drill out blind rivets (1) for front right cross connection.

Courtesy of BMW OF NORTH AMERICA, INC.

Release screws (2) for front left cross connection.

Drill out blind rivets (1) for front left cross connection.

Courtesy of BMW OF NORTH AMERICA, INC.

Release front right charge air hose and disconnect from charge air cooler.

Courtesy of BMW OF NORTH AMERICA, INC.

Release front left charge air hose and disconnect from charge air cooler.

Courtesy of BMW OF NORTH AMERICA, INC.

Release front left and right locking pins (1) and remove locks (2).

Remove cross connection (3).

Courtesy of BMW OF NORTH AMERICA, INC.

Release screws (1), thread charge air cooler (2) out downwards and remove.

Courtesy of BMW OF NORTH AMERICA, INC.

Installation:

Thread charge air cooler (2) in and install.

Tighten down screws (1).

Tightening torque 17 10 2AZ .

Courtesy of BMW OF NORTH AMERICA, INC.

Install cross connection (3).

Install locks (2) and lock with locking pins (1).

Courtesy of BMW OF NORTH AMERICA, INC.

Replace screws (2) for front right cross connection and tighten.

Tightening torque 17 10 9AZ .

Replace blind rivets (1) for cross connection and rivet.

Parts: Blind rivet.

Courtesy of BMW OF NORTH AMERICA, INC.

Replace screws (2) for front left cross connection and tighten.

Tightening torque 17 10 9AZ .

Replace blind rivets (1) for cross connection and rivet.

Parts: Blind rivet.

Courtesy of BMW OF NORTH AMERICA, INC.

Connect front right charge air hose (1) and lock.

Charge air hose (1) must audibly engage on charge air cooler.

Courtesy of BMW OF NORTH AMERICA, INC.

Connect front left charge air hose (1) and lock.

Charge air hose (1) must audibly engage.

Courtesy of BMW OF NORTH AMERICA, INC.

Required follow-up work: