41 33 039 Removing and installing front panel

WARNING: This page is about a different car, the 2016 MINI Cooper Paceman, 2015 MINI Cooper Paceman, 2014 MINI Cooper Paceman, and 2013 MINI Cooper. However, it is still accessible from the selected car via links, so may be relevant.

Special tools required:

Necessary preliminary tasks:

Version with A/C system only:

Drain AIR CONDITIONER

Bottom left side:

Release screw (1).

Tightening torque 51 11 9AZ

Release clamp (3) for cooling water hose with special tool 17 2 052 .

Version with A/C system only:

Loosen screws (2) for A/C lines and pull off lines.

Close open lines.

Installation note:

Fig 1: Identifying Screws And Cooling Water Hose Clamp

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Replace O-rings on both connections and coat with refrigerant oil.

Tightening torque 64 53 1AZ

IMPORTANT: If air conditioner has been opened for more than 24 hours, dryer flask must be replaced

Release screws (1).

Tightening torque 51 11 4AZ .

Slacken nut (2).

Tightening torque 51 11 3AZ .

Fig 2: Identifying Screws And Nut

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Bottom right side:

Release screw (1).

Tightening torque 51 11 9AZ .

Release wiring harness (2) from front panel and side member.

Release screws (3).

Tightening torque 51 11 4AZ .

Slacken nut (4).

Tightening torque 51 11 3AZ .

Fig 3: Identifying Wiring Harness, Nut, And Screws

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Unlock connector (1) and remove.

Fig 4: Identifying Connector

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Unlock connector (1) and remove.

Disconnect hoses (2).

Release wiring harness (3) from container.

Detach hose (4) for window washer system at the attachment points.

Fig 5: Identifying Hoses, Wiring Harness, And Connector

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Unlock connector (1) for horn and disconnect.

Release wiring harness at attachment point (2).

Fig 6: Identifying Connector And Wiring Harness Attachment Point

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Unlock connector (1) for temperature sensor and disconnect.

Pull wiring harness (2) off of air duct.

Fig 7: Identifying Temperature Sensor Connector And Wiring Harness

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Release screw (1) on side wall.

Tightening torque: 8 Nm

Repeat operation on other side.

Fig 8: Identifying Screw On Side Panel

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Unscrew nuts (1).

Tightening torque 51 11 3AZ .

Repeat above step on left side.

Fig 9: Identifying Nuts

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Version with A/C system only:

Unclip line for air conditioning (1) from holder.

Fig 10: Identifying Air Conditioning Line

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Version with exhaust turbocharger only:

Release hose clamp (1) and detach hose (2).

Fig 11: Identifying Hose And Clamp

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Unlock plug connection (1) for fan and disconnect.

Detach wiring harness at attachment points (2).

Fig 12: Identifying Wiring Harness Attachment Points And Fan Plug Connection

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Release clamp (1) using special tool 17 2 051 and disconnect the coolant hose.

Version with exhaust turbocharger only:

Release clamp (2) using special tool 17 2 051 and disconnect the coolant hose.

Fig 13: Identifying Coolant Hose Clamps

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Open clutch (1) and detach Bowden cable for hood/bonnet release.

Unlock plug connection (2) for headlight and disconnect.

Release screw (3).

Tightening torque 63 12 1AZ .

Release screws (4).

Tightening torque 51 11 7AZ .

Fig 14: Identifying Headlight Plug Connection, Clutch, And Screws

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Unlock plug connection (1) for headlight and disconnect.

Version with exhaust turbocharger only:

Unlock plug connection (2) for charge air pressure sensor and disconnect.

Release clamp (3) and pull off charge air hose.

Release screw (4).

Tightening torque 63 12 1AZ .

Release screws (5).

Tightening torque 51 11 7AZ .

Remove front panel.

Fig 15: Identifying Charge Air Pressure Sensor Plug Connection

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