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Home >> Mini >> 2011 >> Cooper S Countryman, Standard >> Repair and Diagnosis >> Suspension >> Rear Suspension >> Rear Axle - Repair (R60) -- Cooper Countryman >> 3321 output shafts >> 33 21 001 Removing and installing/replacing left and right output shaft

33 21 001 Removing and installing/replacing left and right output shaft

IMPORTANT:

Necessary preliminary work: 

IMPORTANT: Expand anti-twist lock sufficiently to avoid damaging thread when releasing collar nut (1).

Activate parking brake and release collar nut (1).

Fig 1: Identifying Collar Nut
G06889839Courtesy of BMW OF NORTH AMERICA, INC.

Use special tools:

The following work steps describe pressing out the output shaft: 

Fig 2: Pressing Out Output Shaft From Drive Flange
G06889840Courtesy of BMW OF NORTH AMERICA, INC.

The following tools are required to press out the output shaft from the drive flange, see illustration for arrangement:

Vehicle components: 

I Drive flange hub
II Wheel carrier/swivel bearing
K* Wheel stud M14 x 1.5

Required special tool components: 

1 Hydraulic unit
E3 Washer M24
F3 Spindle M24 (length 270 mm)
C1 Holding sleeve
K* Wheel stud M14 x 1.5
B1 Adapter

Secure output shaft against falling out.

Press out output shaft with hydraulic unit.

The following work steps describe drawing in the output shaft: 

Fig 3: Fitting Output Shaft In Drive Flange
G06889841Courtesy of BMW OF NORTH AMERICA, INC.

The following tools are required to fit the output shaft in the drive flange, see illustration for arrangement:

Vehicle components: 

I Drive flange hub
II Wheel carrier/swivel bearing
III Output shaft

Required special tool components: 

1 Hydraulic unit
E1 Holding sleeve M24
D1 Washer
F2 Spindle M24/M20 (length 335 mm)
G4 Adapter M22 x 1.5 to M20
  Adapter for torque wrench
IMPORTANT: Risk of damage.

The G4 special tool sleeve used has relatively thin walls due to its technical requirements. So that the load limits of the clamping sleeve are not exceeded when pulling in the output shaft, the adapter 81 64 2 318 661 must  be used together with a torque wrench.

Fig 4: Installing Adapter To Hydraulic Unit Using Torque Wrench
G08421060Courtesy of BMW OF NORTH AMERICA, INC.

Fit adapter with torque wrench to hydraulic unit (see illustration).

Set torque wrench to 20 Nm.

Draw in output shaft with hydraulic tool until the torque wrench is activated.

Operate parking brake and tighten new collar nut (1).

Tightening torque 33 41 2AZ .

Installation note: 

Renew collar nut (1), lightly oil collar nut/wheel bearing contact surface only and tighten.

No oil permitted on thread of shaft journal or collar nut.

Secure collar nut (1) by positive peening at flat areas of output shaft.

Fig 5: Identifying Collar Nut
G06889839Courtesy of BMW OF NORTH AMERICA, INC.